Product Core Brief
- Model: IC200ALG230D
- Brand: GE (General Electric) / GE Fanuc
- Series: VersaMax PLC
- Core Function: Acquires 4 channels of analog voltage or current signals and converts them to 12-bit digital values for the VersaMax CPU.
- Product Type: Analog Input Module (AI)
- Key Specs: 4 Channels | 12-Bit Resolution | Voltage/Current Selectable | Part Number
- Condition: New Original (New Surplus) | Factory Sealed
Key Technical Specifications
| Parameter | Value |
|---|---|
| Module Type | Analog Input Module |
| System Platform | GE VersaMax PLC |
| Channel Count | 4 Single-Ended Inputs |
| Resolution | 12-Bit |
| Input Signal Types | Voltage (-10 to +10VDC) / Current (4-20mA) |
| Configuration | Jumper Selectable (Voltage/Current, Unipolar/Bipolar) |
| Input Filter Response | 5.0 ms |
| Refresh Rate | 0.4 ms |
| Backplane Power | +5VDC @ 125mA |
| Status Indicators | OK LED, INT PWR LED |
| Environmental Rating | Industrial Grade |
| Condition | New Original (New Surplus) |
| Warranty | 1-Year Functional Warranty |
DS200FCGDH1B
Product Introduction
Integrating precise analog sensing into a VersaMax system requires a reliable interface, and the is engineered to deliver accurate 12-bit signal conversion. Functioning as a 4-channel analog input module, this card accepts either voltage or current signals, making it highly versatile for connecting temperature transmitters, pressure sensors, and flow meters directly to the PLC.
Designed for industrial environments, the features jumper-selectable input ranges and built-in signal filtering to reject noise. The dedicated “OK” and “INT PWR” LEDs provide immediate visual feedback on backplane power and internal circuit status, simplifying troubleshooting in the field. Its compact form factor maximizes I/O density in VersaMax racks.
Key Selling Points & Differentiators
- Flexible Input Configuration: Jumper-selectable for voltage (-10 to +10VDC) or current (4-20mA), with unipolar/bipolar options, reducing inventory for mixed signal applications.
- High-Precision Conversion: 12-bit resolution provides accurate digital representation of analog process variables for reliable PID control and monitoring.
- Built-In Signal Conditioning: 5.0ms input filter response effectively suppresses industrial noise and EMI, ensuring stable readings in electrically harsh environments.
- Verified Functionality: Every undergoes channel-by-channel calibration and signal injection testing before shipping, complete with a signed test report.
- Not Recommended For: Do not use this module for high-voltage AC signals or direct thermocouple/RTD inputs. For temperature sensors, use dedicated TC/RTD modules.
- Stock Availability: Current inventory is factory-sealed new surplus with traceable lot numbers; typically ships within 48 hours of order confirmation.
- Warranty Backed: Includes a 1-year functional warranty covering manufacturing defects and DOA conditions, with no restocking fees for verified failures.
DS200FCGDH1B
FAQ
Yes. All units in stock have passed our channel calibration and signal injection tests. We ship same-day for orders placed before 2 PM EST, so you’ll have tracking before end of day.
The is designed for all VersaMax PLC CPUs. It automatically configures via the backplane, but you must define the channel scaling and engineering units in your VersaPro or Machine Edition software. Send us your CPU part number if you need compatibility confirmation.
How do I switch between voltage and current inputs?
The module uses physical jumpers on the front panel to select voltage or current mode for each channel group. Critical: Always configure jumpers with power OFF. Field Note: We’ve seen modules fail because technicians changed jumpers while powered. Always follow the jumper diagram on the module face.
Do I need to reconfigure the module after installation?
The hardware configuration is jumper-based, but the engineering unit scaling must be set in your PLC program. If replacing a failed module, verify the jumper settings match the old unit and download the program to restore scaling.
What if the module fails within the warranty period?
We offer a no-questions-asked replacement for any verified manufacturing defect. Ship the failed unit back with your RMA number, and we’ll send a replacement within 24 hours of receipt.
Can this module handle noisy industrial environments?
Yes. The features a 5ms hardware filter and robust isolation. However, ensure field wiring uses shielded twisted-pair cable with the shield grounded at the module end only to prevent ground loops.
Is this a refurbished or new surplus unit?
This is New Original (New Surplus) – factory sealed, never installed, with full traceability to the original manufacturing lot. It is not refurbished, repaired, or pulled from a decommissioned system. We provide the original manufacturer’s lot code upon request for your quality records.
Quality Transparency SOP
- Incoming Verification: Source traceability confirmed via lot code; anti-counterfeit visual inspection; serial number cross-referenced with OEM records; jumper configuration verified.
- Live Bench Test: Dedicated VersaMax test rack; power-on self-check; 4-channel signal injection (voltage & current); 12-bit linearity validation; 24-hour continuous load test; signed test report generated.
- Electrical Tests: Insulation resistance verified at 500V megger (>10 MΩ); ground continuity confirmed; backplane power consumption validated.
- Firmware Verification: N/A (Hardware-configured module).
- Final QC & Packaging: QC sign-off; anti-static seal applied; shock protection installed; QC Passed label affixed with date and inspector ID.
Test photos and video available upon request. We never claim “100% failure-free” – we provide verified, tested units with documented performance.
Technical Risk Avoidance
- Jumper Misconfiguration: Risk: Saturated readings or module damage. Prevention: Verify jumpers match field signal type (voltage vs. current). Field Note: We’ve seen modules report 4095 (max) because jumpers were set to voltage while a 4-20mA signal was applied. Always check jumpers first.
- Ground Loops: Risk: Noisy readings or channel drift. Prevention: Use shielded twisted-pair wire; ground shield at module end only. Field Note: Grounding both ends of the shield created a loop that caused 2mA drift in a flow signal. Single-point ground is mandatory.
- Backplane Seating: Risk: Intermittent communication or channel dropouts. Prevention: Ensure the module is fully seated and locked onto the VersaMax backplane. Field Note: A partially seated module caused random channel zeros during panel vibration. Push firmly until the latch clicks.
- Scaling Errors: Risk: Incorrect process values. Prevention: Verify engineering unit scaling in PLC program matches field transmitter. Field Note: A pressure transmitter reading 100 PSI showed as 10 PSI because scaling wasn’t updated after replacement. Always verify scaling.
- ESD Damage: Risk: Silent channel failure. Prevention: Use grounded wrist strap and anti-static mat during handling. Field Note: We’ve tested modules that passed power-on but had dead input channels after 48 hours due to ESD. Handle with care.
