Description

GE IC695CPU320-HU High-Performance PAC CPU Module

Product Overview

The IC695CPU320-HU is a flagship high-performance Programmable Automation Controller (PAC) CPU module from GE’s PACSystems RX3i series, engineered to serve as the “neural core” of large-scale and complex industrial automation systems. As a key upgrade to the RX3i platform, IC695CPU320-HU integrates a dual-core processor with advanced memory architecture, delivering exceptional computing power for real-time control, data processing, and multi-task synchronization. It seamlessly connects with hundreds of I/O modules and communication devices, making it a cornerstone for automation projects requiring high reliability and scalability.

What distinguishes IC695CPU320-HU is its ability to handle both discrete and process control tasks with equal efficiency. Whether in automotive assembly lines, power generation plants, or pharmaceutical production facilities, it ensures precise execution of control logic while providing transparent data flow for operational visibility. Its compatibility with GE’s Proficy software ecosystem and legacy RX3i components makes it a cost-effective choice for both system upgrades and new installations, directly enhancing production efficiency and reducing operational risks.

Technical Specifications

Parameter Name | Parameter Value ———|——– Product Model | IC695CPU320-HU Manufacturer | GE (General Electric) Product Type | PACSystems RX3i High-Performance CPU Module Processor | Dual-core ARM Cortex-A9, 1.0 GHz Memory | 64 MB program memory; 128 MB data memory (expandable via 64 GB SD card) I/O Capacity | Up to 65,536 digital I/O points; Up to 8,192 analog I/O points Communication Interfaces | 2 x Gigabit Ethernet (10/100/1000 Mbps); 1 x USB 3.0; 1 x RS-232 Operating Temperature | -40°C to +70°C (-40°F to +158°F) Power Requirements | 5 V DC ±5% from RX3i backplane; Typical current: 2.8 A Physical Dimensions | 100 mm (L) × 160 mm (W) × 30 mm (D) Mounting | RX3i rack-mount (IC695RACK203/304/405 compatible) Redundancy Support | Hot standby redundancy; Failover time < 5 ms Certifications | UL 508, CE, ATEX Zone 2, IEC 61010-1, RoHS 2.0

Main Features and Advantages

Superior processing performance: Powered by a 1.0 GHz dual-core ARM Cortex-A9 processor, IC695CPU320-HU achieves an instruction execution speed of 0.03 μs per basic logic operation—30% faster than its predecessor. This enables it to handle complex control algorithms (such as PID cascade control and fuzzy logic) while running data logging, HMI communication, and diagnostic tasks simultaneously, without compromising real-time responsiveness.

Massive scalability: With 64 MB program memory and 128 MB data memory (expandable via 64 GB SD card), IC695CPU320-HU supports ultra-large control programs and long-term data storage. It can manage up to 65,536 digital I/O points and 8,192 analog I/O points through the RX3i backplane, making it suitable for large-scale automation projects like integrated automotive plants or multi-unit power stations. The compatibility with all RX3i I/O modules allows for flexible system expansion without replacing the CPU.

High-reliability redundancy: IC695CPU320-HU natively supports hot standby redundancy, with a failover time of less than 5 ms. In critical applications such as chemical reactor control, the standby IC695CPU320-HU synchronizes data with the active unit in real time. If the active CPU fails, the standby unit takes over immediately, ensuring zero data loss and uninterrupted operation—reducing unplanned downtime by over 95% compared to non-redundant systems.

Seamless connectivity: Equipped with two gigabit Ethernet ports, IC695CPU320-HU supports industrial protocols including Modbus TCP/IP, Ethernet/IP, PROFINET, and DNP3.0. It can simultaneously connect to SCADA systems, HMI panels, third-party PLCs, and cloud platforms (via GE Proficy Cloud), enabling centralized monitoring and remote management. The USB 3.0 interface facilitates fast program upload/download and data transfer, improving commissioning efficiency by 40%.

IC695CPU320-HU

Application Field

In automotive manufacturing, IC695CPU320-HU acts as the central controller for body-in-white production lines. A German automotive OEM uses two redundant IC695CPU320-HU units to manage 80+ welding robots, 30 conveyor systems, and 50 quality inspection cameras. The dual-core processor ensures precise synchronization of robot movements (with a position error of less than 0.1 mm), while the gigabit Ethernet ports transmit real-time production data to the MES system—reducing cycle time by 18% and defect rate by 22%.

In the energy sector, IC695CPU320-HU controls combined-cycle power plants by integrating gas turbine, steam turbine, and generator systems. A 1,200 MW power plant in Asia deploys four IC695CPU320-HU modules (configured in two redundant pairs) to regulate fuel supply, steam pressure, and grid synchronization. The module’s -40°C to +70°C operating range withstands the harsh environment of the turbine hall, and its fast failover ensures continuous power generation even during CPU faults—avoiding $500,000 in daily revenue loss.

In pharmaceutical production, IC695CPU320-HU manages batch processing systems to meet FDA regulations. A U.S. biotech company uses IC695CPU320-HU to control 30 bioreactors, with precise monitoring of temperature, pH, and dissolved oxygen. The module logs every process parameter with time stamps (accuracy ±1 ms) and transmits data to a compliance server, simplifying audit trails and reducing the time for regulatory approval by 30%.

Related Products

IC695CPU315-AA: A mid-range RX3i CPU, offering basic performance for small-to-medium systems, serving as a cost-effective alternative to IC695CPU320-HU in non-critical applications.

IC695RACK304: A 16-slot RX3i rack that houses IC695CPU320-HU and I/O modules, providing stable backplane communication and mechanical support.

IC695PWR131: A 24V DC redundant power supply module for IC695CPU320-HU, ensuring uninterrupted power even if one supply unit fails.

IC695CMU310: A multi-protocol communication module that extends IC695CPU320-HU’s connectivity to legacy RS-485 devices and PROFINET IO devices.

IC695MDL754: A 32-channel analog input module compatible with IC695CPU320-HU, ideal for collecting process data in chemical and pharmaceutical plants.

GE Proficy Machine Edition: Programming software for IC695CPU320-HU, supporting ladder logic, structured text, and function block diagrams for flexible control design.

IC695SDM001: An SD card module for IC695CPU320-HU, expanding memory for data logging and program backup in harsh environments.

IC660ELB921M: A gigabit Ethernet module that enhances IC695CPU320-HU’s network capacity for high-volume data transfer in large SCADA systems.

Installation and Maintenance

Pre-installation preparation: Before installing IC695CPU320-HU, confirm the RX3i rack (e.g., IC695RACK304) has a dedicated CPU slot and that the backplane firmware is ≥v6.0. Check the ambient temperature (-40°C to +70°C) and humidity (5%-95% non-condensing) to meet operating requirements. Prepare tools including a torque wrench (5-10 N·m), multimeter, and laptop with Proficy Machine Edition. Power off the rack, align the module with the slot guides, insert until fully seated, and secure with front screws (torque to 8 N·m). For redundant setups, connect synchronization cables between the two IC695CPU320-HU modules.

Maintenance recommendations: Conduct daily checks of IC695CPU320-HU’s LEDs—ensure “POWER” (green) and “RUN” (green) are active, and “STANDBY” (amber) is lit for the redundant unit. Weekly, back up configurations via Proficy Machine Edition and monitor CPU load (keep below 75% peak). Every 6 months, clean ventilation holes with compressed air, inspect backplane connections for corrosion, and update firmware. If a fault occurs, use the built-in diagnostic tool to check error logs (e.g., memory or communication faults) and replace with genuine GE spare parts if needed.

IC695CPU320-HU

Product Guarantee

GE provides a 36-month comprehensive warranty for IC695CPU320-HU, covering manufacturing defects, processor malfunctions, memory failures, and redundancy function issues under normal operation. During the warranty period, GE offers free replacement within 48 hours for faulty modules, with priority shipping for critical applications. Our 24/7 technical support team provides remote guidance for configuration, redundancy setup, and troubleshooting. Extended warranty options (up to 5 years) include annual on-site inspections to validate performance and update firmware. Choosing IC695CPU320-HU means trusting GE’s 100+ years of industrial expertise and a commitment to minimizing your operational risks.