GE DS3800NDAC1B1C | Speedtronic Mark IV Analog Output Board

  • Brand: General Electric (GE)
  • Model: DS3800NDAC1B1C
  • Product Type: Digital-to-Analog Output Board (DAC)
  • Series: Speedtronic Mark IV (DS3800 Series)
  • Core Function: Converts digital speed, temperature, and load-demand words from the Mark IV CPU into precision analog voltages/currents that drive servo valves, IGV actuators, and remote indicators
  • Key Specs: 12-bit resolution, 8 adjustable potentiometers, 20+ EPROM/EEPROM devices, crystal oscillator, 9 test points, 4 red + 1 amber LED indicators, 6BA06 form-factor, -20 °C to +70 °C, IEEE 344 seismic qualified
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Part number: DS3800NDAC1B1C
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Description

DS3800NDAC1B1C: Product Overview

The DS3800NDAC1B1C is a daughterboard-grade D/A converter that occupies a 6BA06 slot in the GE Speedtronic Mark IV rack. It receives parallel digital words (speed demand, temperature bias, load set-point) from the CPU over the VME back-plane, converts them to precision analog voltages or currents, and drives servo amplifiers, IGV positioners, and remote indicators throughout the turbine island. The card is hardware-configured (no firmware download) and deterministic, making it suitable for safety-related control loops when triple-redundant.
Physical implementation includes 12-bit DACs, op-amp output stages, galvanic isolation, and TVS surge suppressors. Eight front-access trim pots allow offset and gain calibration without board removal; nine test points enable oscilloscope probing of output, clock, and power rails. Five LEDs (4 red + 1 amber) give real-time channel healthno multimeter required during commissioning.
Environmental qualification meets –20 °C to +70 °C, IEEE 344 seismic, and CE emissions, giving >25-year service life in baseload duty.

DS3800NDAC1B1C

DS3800NDAC1B1C

DS3800NDAC1B1C: Technical Specifications

  • Model Number: DS3800NDAC1B1C
  • Manufacturer: General Electric (GE Energy)
  • Product Type: Digital-to-Analog Output Card (DAC)
  • System Compatibility: Speedtronic Mark IV (6BA06 slot)
  • Output Ranges:
    • Current: 4–20 mA (live zero) or 0–20 mA (jumper-selectable)
    • Voltage: 0–10 V (jumper-selectable)
  • Resolution: 12-bit monotonic, ±½ LSB INL
  • Settling Time: <5 µs to ±0.1 % for 10 V step
  • Load Capability: 750 Ω (current mode), 5 kΩ (voltage mode)
  • Isolation: 1500 V AC channel-to-ground, 500 V channel-to-channel
  • Update Rate: 100 kHz max (jumper-selectable 1 kHz, 10 kHz, 100 kHz)
  • Trimmers: Offset and gain pots per channel (front-access)
  • Memory: 20+ EPROM/EEPROM devices (reprogrammable)
  • Test Points: 9 TP (output, clock, power)
  • LEDs: 4 red (channel status), 1 amber (output active)
  • Connectors: 20-pin ribbon, keyed, gold-plated
  • Power Rails: +5 V logic, ±15 V analog, <1 W per channel
  • Temp Range: -20 °C to +70 °C operational, -55 °C to +125 °C storage
  • Certifications: CE, RoHS, IEEE 344 form-factor compatible

Core Features & Customer Value

Microsecond-Fast Settling for Servo Loops
<5 µs settling to 0.1 % enables 10 kHz servo-loop bandwidthcritical for IGV positioners and fuel-metering servo valves that must track speed/load transients without overshoot.
Hot-Swappable in TMR Strings
Redundant Mark IV allows online replacement of one DAC card; remaining two legs continue voting. MTTR is <5 minno outage, no load shed, no restart required.
Field-Calibrated Without Software
Offset and gain trimmers compensate for valve hysteresis, cable resistance, or amplifier drifttechnician can trim full-scale and zero using only a screwdriver and a DMM, reducing commissioning time by >50 %.
Surge-Hardened for Turbine Deck
TVS diodes and opto-isolators clamp >500 V spikes from lightning, VFD switching, or exciter flash-over. 1500 V isolation prevents ground-fault propagation to CPU cards, reducing unplanned replacement by >60 % compared with non-isolated DACs.

DS3800NDAC1B1C

DS3800NDAC1B1C

Typical Applications

Gas Turbine Fuel & IGV Control
Drives ±10 V input to Woodward servo amplifiers for fuel-metering valves and IGV hydraulic actuators in Frame 7/9 units. 12-bit resolution achieves 0.025 % fuel-flow accuracy, essential for NOx compliance and part-load heat-rate optimization.
Steam Turbine Governor & Extraction Control
4–20 mA output drives Moog servo valves on governor and extraction pressure loops. Deterministic update rate prevents valve dither and mechanical wear, extending servo life to >100 k hours.
Remote Indication & DCS Interface
0–10 V scaled signals feed plant DCS for remote load meters, temperature indicators, and vibration displays. Isolation eliminates ground-loop noise that would corrupt 4–20 mA loops in large combined-cycle sites.