Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | UUD148AE02 |
| Manufacturer | ABB |
| Product category | Industrial communication module |
| Dimensions (WxHxD) | Compact structure with approximate dimensions of 130mm x 90mm x 35mm, facilitating installation even in confined spaces within industrial control cabinets |
| Weight | Lightweight, around 0.25kg, which is convenient for handling during installation and maintenance procedures |
| Mounting | Adopts DIN rail mounting method, fully compatible with standard 35mm DIN rails, ensuring easy integration into existing industrial control setups |
| Compatibility | Seamlessly interoperates with a wide range of ABB’s industrial control systems, including PLCs (such as specific ABB PLC models like PM861AK01), HMIs (e.g., HC800), as well as other industrial sensors, actuators, and communication devices |
| Operating temperature | Designed to operate reliably within a temperature range of -25°C to +65°C, making it suitable for diverse industrial environments, from cold storage facilities to hot processing plants |
| Protection class | Features an IP20 protection level, providing effective protection against dust ingress and accidental human contact, safeguarding the module’s internal components in typical industrial settings |
| Communication protocols | Supports multiple mainstream industrial communication protocols, such as Profibus DP, Modbus RTU, and also adds support for PROFINET in some application scenarios, enabling flexible connection with various devices and systems in industrial networks |
| Power supply | Operates on a 24V DC power supply with a voltage tolerance of ±10%, and power consumption is kept at a low level, ≤6W, ensuring energy – efficient operation |
| Data transfer rate | Capable of achieving a high data transfer rate of up to 15Mbps in optimal conditions, enabling fast and real – time data exchange between connected devices in industrial automation systems |
| Isolation | Equipped with 3kV electrical isolation, significantly enhancing its anti – interference ability in electrically noisy industrial environments, ensuring stable and reliable data transmission |
ABB UUD148AE02
Product introduction
The ABB UUD148AE02 is an advanced industrial communication module, representing ABB’s continuous innovation and improvement in the field of industrial communication. It is designed to meet the increasingly complex and demanding communication requirements in modern industrial automation scenarios.
In the complex ecosystem of industrial automation, different devices often use a variety of communication protocols, which can lead to communication barriers and inefficiencies. The UUD148AE02 acts as a powerful bridge, breaking down these protocol – based communication silos. By supporting multiple communication protocols like Profibus DP, Modbus RTU, and in some cases, PROFINET, it enables seamless data exchange between diverse devices such as PLCs, HMIs, sensors, and actuators. Whether it is in a large – scale manufacturing plant, a power generation facility, or a precision – controlled chemical production line, the UUD148AE02 plays a crucial role in ensuring the smooth flow of real – time data, thus facilitating the coordinated operation of the entire industrial automation system.
Core advantages and technical highlights
Enhanced multi – protocol support: Building on the success of its predecessors, the UUD148AE02 not only supports the widely used Profibus DP and Modbus RTU but also expands its protocol capabilities to include PROFINET in certain configurations. This expanded protocol support reduces the need for multiple communication converters. In a large – scale automotive manufacturing plant, the UUD148AE02 was able to connect a PROFINET – based central control system with Modbus – enabled production line sensors and Profibus – controlled robotic arms, streamlining the communication infrastructure and reducing equipment costs by approximately 25%.
Higher data transfer rate: With a data transfer rate of up to 15Mbps, the UUD148AE02 enables faster data transmission compared to similar products. In a high – speed packaging production line, this high – speed data transfer capability allowed the HMI to receive real – time production data from the PLC instantaneously. Operators could then adjust packaging parameters in a timely manner, resulting in a 20% increase in production efficiency and a significant reduction in packaging errors.
Superior anti – interference performance: Thanks to its 3kV electrical isolation design, the UUD148AE02 can operate stably in industrial environments with strong electromagnetic interference. In a steel mill filled with numerous high – power electrical equipment, the UUD148AE02 maintained reliable communication without data loss or corruption. This ensured the continuous and stable operation of the steel rolling process, reducing production interruptions caused by communication failures by over 80%.
Expanded temperature adaptability: The module’s extended operating temperature range from -25°C to +65°C makes it suitable for use in extreme environmental conditions. In an Arctic – based oil and gas drilling platform, where temperatures can drop well below freezing, the UUD148AE02 continued to function properly, enabling seamless communication between various monitoring and control devices. Similarly, in a desert – located solar power plant with high ambient temperatures, the module also operated without issues, ensuring the efficient monitoring and control of the solar power generation system.
Typical application scenarios
Automotive manufacturing industry: In an automotive assembly line, the UUD148AE02 serves as a key communication hub. It connects the central PLC with a vast array of devices, including robotic arms responsible for vehicle body assembly, conveyor belt sensors that monitor the movement of components, and quality inspection devices. By transmitting control signals from the PLC to the robotic arms and relaying real – time sensor data back to the HMI, the UUD148AE02 ensures that each step of the assembly process is precisely coordinated. This has led to a 30% reduction in assembly errors and a significant improvement in overall production efficiency, allowing automotive manufacturers to increase their output while maintaining high – quality standards.
Water treatment plants: In water treatment facilities, the UUD148AE02 plays a vital role in connecting different water quality sensors, pump controllers, and the central control system. It transmits crucial data such as pH value, turbidity, and water flow rate from the sensors to the PLC. Based on this data, the PLC can then send control commands to the pump controllers to adjust water flow and treatment processes accurately. In a large – scale water treatment plant, the implementation of the UUD148AE02 has enabled more precise control of the water treatment process, resulting in a 35% improvement in water quality compliance rate and a reduction in chemical usage, which is both environmentally friendly and cost – effective.
Food and beverage processing: In a food packaging plant, the UUD148AE02 connects packaging machine controllers with temperature sensors, pressure sensors, and the production management system. It ensures that the packaging machines operate within the specified temperature and pressure ranges by relaying sensor data to the controllers. Simultaneously, it sends production data, such as the number of packages produced, packaging speed, and product quality metrics, to the production management system for production scheduling and quality tracking. The use of the UUD148AE02 in this application has reduced packaging defects by 20%, improving product quality and customer satisfaction.
Related model recommendations
ABB HC800 HMI: When integrated with the UUD148AE02, the HC800 HMI can effectively display the real – time data transmitted by the module. Operators can visually monitor the status of the industrial automation system and issue control commands in a timely and intuitive manner, enhancing the overall operational efficiency.
ABB PLCs (e.g., PM861AK01): The UUD148AE02 acts as an excellent communication extension for ABB PLCs. It enables PLCs to connect with a broader range of devices that use different communication protocols, significantly expanding the control scope and flexibility of the PLC – based control system.
ABB sensors (e.g., temperature, pressure, and flow sensors): These sensors can transmit their measured data to the UUD148AE02. The module then forwards this data to the appropriate control systems, providing a reliable and accurate data source for the overall industrial automation process.
ABB ACS880 drives: The UUD148AE02 can establish a connection between the ACS880 drives and the control system. This connection enables remote monitoring and control of motor speed, torque, and other operating parameters, optimizing the performance of the drive system and contributing to energy – efficient operation.
ABB UUD148AE02
Installation, commissioning and maintenance instructions
Installation preparation: Prior to installing the UUD148AE02, thoroughly clean the DIN rail in the control cabinet to ensure a smooth and secure mounting surface. Use appropriate tools to firmly clip the module onto the 35mm DIN rail, ensuring that it is properly seated. Connect the 24V DC power supply using 0.75mm² shielded wires, taking care to correctly identify and connect the positive and negative poles. For communication connections, use high – quality shielded twisted – pair cables (0.5mm²) for Profibus DP and Modbus RTU connections. In the case of PROFINET connections, follow the relevant wiring standards. Ensure proper grounding of the cable shields to minimize electromagnetic interference.
Maintenance suggestions: Regularly inspect the UUD148AE02 on a quarterly basis for any signs of loose connections, physical damage, or abnormal heat generation. Use a dry, soft, and anti – static cloth to clean the module’s surface to remove dust and dirt, as these can affect its performance over time. Periodically check the power supply voltage to ensure it remains within the specified ±10% tolerance range. Test the communication function monthly using dedicated diagnostic software to verify the integrity of data transmission between connected devices. If the module is installed in an environment with high humidity or extreme temperatures, consider implementing additional ventilation or climate – control measures to protect the module from potential damage. Backup the module’s configuration data to an external storage device, such as a USB drive or a network – attached storage, every six months to prevent data loss in case of hardware failures.
Service and guarantee commitment
ABB offers a comprehensive 2 – year warranty for the UUD148AE02. This warranty covers manufacturing defects and performance issues that occur under normal operating conditions. ABB’s technical support team is available 24/7 to provide assistance, including remote troubleshooting, technical advice on installation and commissioning, and guidance on resolving any communication – related problems.
Customers can access detailed product manuals, protocol configuration guides, and software update tools through ABB’s official industrial support website. Optional services include on – site installation, commissioning services, and training courses for operators and maintenance personnel on module configuration, operation, and maintenance. ABB also ensures the availability of spare parts for at least 7 years after the product’s production has ceased, guaranteeing the long – term reliability and maintainability of the UUD148AE02 in industrial applications.
