Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | XO08R2 1SBP260109R1001 |
| Manufacturer | ABB |
| Product Category | Safety Relay Module (XSeries) |
| Safety Certification | SIL 3 (IEC 61508), PL e Cat. 4 (ISO 13849-1) |
| Input Voltage | 24V DC (19.2–28.8V DC) / 110–230V AC |
| Contact Configuration | 3 NO (Normally Open) + 1 NC (Normally Closed) |
| Contact Rating | 6A @ 230V AC / 8A @ 24V DC |
| Response Time | ≤20 ms |
| Diagnostic Coverage | >99% |
| Operating Temperature | -25°C to +60°C |
| Housing Material | Thermoplastic (UL94 V-0) |
| Terminal Type | Screwless spring clamp (CAGE CLAMP®) |
| Dimensions (W×H×D) | 45 × 99 × 121 mm |
| Connection | 8-pin pluggable terminal |
XO08R2 1SBP260109R1001
Product Introduction
The ABB XO08R2 1SBP260109R1001 is a force-guided safety relay module from ABB’s XSeries range, engineered for critical machine safety functions including emergency stops, safety gates, and light curtain monitoring. This compact device provides SIL 3/PL e Cat. 4 certified safety logic with three normally open (NO) and one normally closed (NC) contacts. The ABB XO08R2 1SBP260109R1001 integrates seamlessly into ABB’s safety ecosystem, offering configurable functions through its intuitive LED diagnostics and manual reset options.
Designed for flexible deployment, the ABB XO08R2 1SBP260109R1001 accepts both AC (110–230V) and DC (24V) control voltages, enabling integration into diverse industrial power systems. Its pluggable terminal design simplifies wiring maintenance while the integrated cross-monitoring diagnostics detect contact welding, coil failures, and external wiring faults. The ABB XO08R2 1SBP260109R1001 serves as the fundamental building block for safety circuits in machinery requiring compliance with international safety standards.
Core Advantages and Technical Highlights
ABB XO08R2 1SBP260109R1001 sets new benchmarks in safety reliability:
Certified Safety Architecture: Achieves SIL 3 and PL e Cat. 4 through redundant internal circuits with continuous self-monitoring. Force-guided contacts (EN 50205 certified) physically prevent NO/NC simultaneous closure during faults.
Advanced Diagnostics: Dual-color LEDs provide instant status: Green (operational), Yellow (pending fault), Red (critical failure). Internal timers detect contact welding within 20ms – 5× faster than conventional relays.
Flexible Integration: Dual-voltage capability (24V DC or 110–230V AC) simplifies retrofitting. Manual reset function prevents automatic restart after trip. The ABB XO08R2 1SBP260109R1001 interfaces directly with ABB AC500-S safety PLCs via safe I/O.
Robust Construction: Polyamide housing withstands oils, coolants, and UV radiation. Screwless CAGE CLAMP® terminals maintain >0.5N contact force during vibration (IEC 60068-2-6: 15g).
Space Optimization: At just 45mm wide, the ABB XO08R2 1SBP260109R1001 enables high-density safety installations. Pre-configured function blocks in ABB’s Automation Builder reduce engineering time by 70%.
Typical Application Scenarios
The ABB XO08R2 1SBP260109R1001 excels in safety-critical machinery:
In automotive stamping presses, it monitors dual-channel E-stops and light curtains. The module’s 20ms response time halts 800-ton presses within 10mm of stroke descent, while its welded contact detection prevents unsafe restart after maintenance.
For packaging lines, the ABB XO08R2 1SBP260109R1001 safeguards robotic palletizers with safety gate interlocks. Its 8A contact rating directly controls solenoid locks without contactor amplification, reducing cabinet space by 40%.
In pharmaceutical cleanrooms, the NC contact provides “safe state” verification for isolator glove ports. The IP20-rated housing resists chemical vapors, and >99% diagnostic coverage meets FDA 21 CFR Part 11 audit requirements.
XO08R2 1SBP260109R1001
Related Model Recommendations
XO10R2 1SBP260110R1001: 4NO/2NC variant for complex safety circuits.
SA801F: SIL 3 input module for XO08R2 integration into AC500 PLC racks.
ABB 1SAP250200R0001: Reset button kit for manual reset versions of XO08R2.
ABB 1SBP260100R1001: Base terminal set for XO08R2.
CP600-S: Safety HMI for monitoring XO08R2 status.
SD821: Standard output module for non-safety functions alongside XO08R2.
PM591: AC500 CPU coordinating XO08R2 safety logic.
ABB 1SVR730850R0000: Time-delay module for sequenced restart with XO08R2.
Installation, Commissioning and Maintenance Instructions
Installation Preparation:
Verify DIN rail (EN 60715) grounding continuity. Maintain 10mm lateral spacing from heat sources. Use 0.5–1.5mm² stranded copper wires. Ensure ambient humidity <95% non-condensing. Disconnect all power before wiring.
Maintenance Suggestions:
Quarterly: Inspect LED status against Automation Builder diagnostics. Verify contact resistance (<100mΩ) using milliohm meter. Annually: Test safety functions via simulated faults. Replace ABB XO08R2 1SBP260109R1001 if “Reset” LED fails to illuminate after fault clearance. Always use ABB-certified replacements to maintain safety ratings.
Service and Guarantee Commitment
ABB provides a 36-month warranty for XO08R2 1SBP260109R1001, covering material and manufacturing defects. Global technical support includes safety validation templates and 24/7 access to functional safety engineers. All modules undergo HALT (Highly Accelerated Life Testing) at -40°C to +85°C with 50g vibration stress. Extended lifecycle support guarantees spare availability for 20 years. On-site safety audits available through ABB’s Machinery Safety Services.
