Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | ABB CI854AK01 3BSE030220R1 |
| Manufacturer | ABB |
| Product Category | PROFIBUS Slave Communication Interface |
| Compatible System | ABB Ability™ 800xA Distributed Control System |
| Supported Protocols | PROFIBUS DP-V1, PROFIsafe (F-Profile) |
| Data Transfer Rate | 9.6 kbps – 12 Mbps (auto-sensing) |
| Electrical Interface | RS-485 (9-pin D-Sub connector) |
| Safety Certification | SIL 2 (IEC 61508) / SIL 3 with PROFIsafe |
| Redundancy Support | Module-level redundancy (1:1) |
| Backplane Connection | S800 I/O Bus (1.5 MBaud) |
| Operating Temperature | -25°C to +70°C |
| Power Supply | 5 V DC via S800 backplane (max 750 mA) |
| Isolation Voltage | 500 V AC (field to system) |
| Diagnostics | LED indicators (Run, Error, Comms) |
| Dimensions (W x H x D) | 60 mm x 128 mm x 116 mm |
| Mounting | DIN Rail or S800 Baseplate |
ABB CI854AK01 3BSE030220R1
Product Introduction
The ABB CI854AK01 3BSE030220R1 is a high-performance PROFIBUS Slave Interface Module designed for seamless integration within ABB’s flagship Ability™ 800xA Distributed Control System. As a critical communication node, this module enables bidirectional data exchange between 800xA controllers and PROFIBUS DP-V1 field devices (sensors, drives, remote I/O) while supporting PROFIsafe for safety-critical applications. The CI854AK01 serves as a protocol translator, converting PROFIBUS telegrams into the native S800 I/O bus protocol at deterministic speeds.
Engineered for mission-critical environments, this interface extends ABB’s control architecture to third-party PROFIBUS devices while maintaining the 800xA system’s rigorous performance standards. Its technical positioning bridges legacy fieldbus installations with modern DCS ecosystems, allowing centralized diagnostics and control. The ABB CI854AK01 3BSE030220R1 delivers exceptional value by enabling brownfield modernization, reducing integration costs by up to 40% compared to gateway solutions, and providing certified safety communication for mixed-vendor environments.
Core Advantages and Technical Highlights
The ABB CI854AK01 3BSE030220R1 excels through advanced engineering:
Deterministic Performance: Implements hardware-level protocol processing with ≤1ms cycle times for 128 I/O points. Integrated bus arbitration eliminates token rotation delays, ensuring consistent response times critical for motion control applications.
PROFIsafe Integration: SIL 3-capable with PROFIsafe F-Profile support (IEC 61784-3-3). Dual-channel safety message processing with CRC checks and time monitoring prevents dangerous failures in safety instrumented systems.
Seamless Engineering: Auto-discovery of PROFIBUS devices through 800xA Control Builder. Automatic GSD file interpretation eliminates manual configuration. Online module replacement without network shutdown.
Robust Connectivity: Galvanic isolation (500V AC) protects controllers from ground loops. Auto-baud detection handles mixed-speed networks. Terminal diagnostics detect cable breaks and short circuits.
Redundancy Ready: Supports 1:1 module redundancy with automatic switchover (<100ms) using CI854R redundant pair configuration. Dual-port design enables line topology without repeaters.
Cyber Secure: Hardware-enforced communication integrity checks prevent unauthorized parameter changes. Secure firmware validation via digital signatures.
Typical Application Scenarios
The ABB CI854AK01 3BSE030220R1 delivers critical connectivity in hybrid automation environments:
Automotive Manufacturing: Integrates ABB IRC5 robots with third-party welding controllers on PROFIBUS while maintaining SIL 3 safety interlocks for human-robot collaboration cells.
Pharmaceutical Batch Plants: Connects 800xA to legacy filling machines and packaging lines via PROFIBUS, enabling FDA 21 CFR Part 11-compliant electronic batch records without PLC replacement.
Power Plant Auxiliary Systems: Interfaces with coal conveyor drives and combustion safety systems (Burner Management) using PROFIsafe for SIL 3 trip functions in boiler control.
Water Treatment Networks: Extends 800xA SCADA to remote pumping stations with PROFIBUS PA instruments via DP/PA couplers, spanning distances up to 9.6km with repeaters.
In each scenario, the CI854AK01 eliminates protocol barriers while maintaining enterprise-grade diagnostics and safety compliance.
Related Model Recommendations
ABB CI854R – Redundant pair module for high-availability configurations with CI854AK01.
ABB SD832 – S800 I/O module for local signal integration near CI854AK01.
ABB CI867 – EtherNet/IP Scanner module for hybrid network architectures.
ABB TU810 – PROFIBUS diagnostic tool for troubleshooting CI854AK01 networks.
ABB 3BSE008514R1 (CP405-T) – Thin client for monitoring CI854AK01 status.
ABB CI854AK01 3BSE030220R1
Installation, Commissioning and Maintenance Instructions
Installation Preparation: Power down the S800 rack. Verify ambient temperature (-25°C to +70°C) and humidity (<95% non-condensing). Ground the PROFIBUS shield at both ends using ABB-approved clamps. Insert CI854AK01 into S800 baseplate until locking lever engages. Connect PROFIBUS cable to D-Sub port with screw termination (A1/B1 terminals). Maintain 10cm clearance from high-voltage cables.
Maintenance Suggestions: Monitor LED status (steady green RUN = normal). Perform annual PROFIBUS signal quality tests using dedicated diagnostics tools. Replace units every 10 years or 100,000 power cycles. Backup configuration via Control Builder before firmware updates. For SIL 3 applications, validate safety parameters biannually using ABB Safety Manager software.
Service and Guarantee Commitment
ABB provides a 36-month warranty for the CI854AK01 3BSE030220R1. Our global support includes:
24/7 Technical Assistance: Expert diagnostics via ABB Ability™ Collaborative Operations Centers
Lifecycle Commitment: Minimum 15-year hardware availability with migration services
Safety Certification Support: SIL validation packages (FMEDA, SRS templates)
Firmware Management: Automated update notifications through MyABB portal
Extended Service Plans: On-demand spare part stocking, priority RMA processing
Training: Certified PROFIBUS engineering courses with hands-on CI854AK01 labs
Critical failure response times: 4 hours remote / 24 hours on-site for mission-critical sites.
