WOODWARD 5417-028

Advanced load management: The Woodward 5417-028 features cross-current compensation and reactive droop compensation algorithms that maintain stable operation during large load steps. Its adaptive synchronization capability reduces breaker wear by minimizing phase angle differences during generator paralleling.

Multi-language interface: The module’s backlit LCD display supports English, Spanish, French, and Chinese, with intuitive menus for quick parameter adjustment. Password-protected settings prevent unauthorized changes to critical parameters.

Comprehensive diagnostics: Built-in oscilloscope functionality captures and analyzes transient events, while 64-hour trend logging tracks generator performance for predictive maintenance. The 5417-028 automatically detects and compensates for failed speed sensors or signal loss.

Flexible integration: Optional Ethernet expansion card (5417-028-ETH) enables remote monitoring via Woodward’s Navigator software, while standard Modbus RTU allows connection to most SCADA systems. The module’s dual-redundant CANbus ports support Woodward’s EasyGen control systems.

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Description

Product Overview

The Woodward 5417-028 is a high-performance digital load sharing module designed for precision power management in generator set applications. As part of Woodward’s LSM (Load Share Module) series, this advanced control unit enables seamless load sharing between multiple generators in parallel operation, ensuring optimal power distribution and system stability. The 5417-028 combines Woodward’s proven isochronous speed control with sophisticated kW/kVAR load sharing algorithms, making it ideal for mission-critical power generation systems in industrial plants, data centers, and marine applications. Its rugged design features military-grade components capable of withstanding extreme environments (-40°C to +85°C) while maintaining ±0.25% speed regulation accuracy. The module’s dual-microprocessor architecture provides redundant processing for fault-tolerant operation, with automatic bumpless transfer between control modes during grid disturbances or generator failures.

Technical Specifications

Parameter Name Parameter Value
Product Model 5417-028
Manufacturer Woodward
Product Type Digital Load Share Module
Control Modes Isochronous/Droop, Base Load, Peak Shaving
Load Share Accuracy ±1% of rated load
Speed Range 20-20,000 RPM
Input Signals MPU (1-20kHz), 4-20mA, PT100
Output Signals ±200mA servo, 4-20mA, relay contacts
Communication Modbus RTU, CANbus, Ethernet (optional)
Power Supply 18-36V DC or 90-264V AC
Response Time <100ms for load changes
Operating Temp. -40°C to +85°C
Vibration Resistance 5G (10-2000Hz)
Protection Rating IP52 (panel-mounted)
Certifications UL, CE, DNV-GL, ABS
WOODWARD 5417-028

WOODWARD 5417-028

Main Features and Advantages

Advanced load management: The Woodward 5417-028 features cross-current compensation and reactive droop compensation algorithms that maintain stable operation during large load steps. Its adaptive synchronization capability reduces breaker wear by minimizing phase angle differences during generator paralleling.

Multi-language interface: The module’s backlit LCD display supports English, Spanish, French, and Chinese, with intuitive menus for quick parameter adjustment. Password-protected settings prevent unauthorized changes to critical parameters.

Comprehensive diagnostics: Built-in oscilloscope functionality captures and analyzes transient events, while 64-hour trend logging tracks generator performance for predictive maintenance. The 5417-028 automatically detects and compensates for failed speed sensors or signal loss.

Flexible integration: Optional Ethernet expansion card (5417-028-ETH) enables remote monitoring via Woodward’s Navigator software, while standard Modbus RTU allows connection to most SCADA systems. The module’s dual-redundant CANbus ports support Woodward’s EasyGen control systems.

Application Field

The Woodward 5417-028 is deployed in demanding power generation scenarios:

Industrial Plants: Load sharing for critical process power systems

Marine Vessels: Parallel generator control for offshore platforms and cruise ships

Data Centers: Island-mode operation with seamless grid transfer

Mining Operations: Power management for mobile generator sets

Hospital Systems: Fault-tolerant backup power coordination

Related Products

5417-029: Marine-certified version with additional I/O

5417-027: Basic version without comms

ProAct 4.0: Advanced power management system

EasyGen 3500: Integrated generator controller

SYC-200: Synchronizer module

LSM-8240: Legacy load share module

Installation and Maintenance

Pre-installation preparation: Verify generator compatibility and sensor specifications. Use shielded twisted pair cables for all analog signals with single-point grounding. Configure CT and VT ratios before initial startup.

Maintenance recommendations: Perform annual load step response tests using Woodward’s GEN-TEST software. Clean cooling vents every 6 months in dusty environments. Monitor bearing vibration trends via analog inputs to predict generator maintenance. The 5417-028 supports online firmware updates via Modbus during operation.

Product Guarantee

Woodward provides a 5-year warranty for the 5417-028, covering all electronic components and firmware. Each unit undergoes 1000-hour accelerated life testing with thermal cycling and vibration exposure. Global technical support includes 24/7 emergency response for critical power applications, with lifetime firmware updates and security patches available through Woodward’s secure portal. Calibration certifications meet ISO 9001:2015 requirements with NIST traceability.