Description
Product Overview
The Woodhead APPLICOM PCI1500S7 is a high-performance industrial communication interface card designed to bridge automation systems with enterprise networks. As part of Woodhead’s (now Molex) renowned APPLICOM product line, this PCI-based solution provides deterministic data exchange between Siemens S7 PLCs and supervisory systems. The APPLICOM PCI1500S7 implements optimized S7 protocol stacks to achieve scan rates up to 10 times faster than standard OPC servers, making it ideal for real-time monitoring and control applications. Its dual-port architecture supports simultaneous connections to PLC networks and host systems, while hardware-based processing eliminates host CPU loading. Designed for 24/7 operation in industrial computing environments, the Woodhead APPLICOM PCI1500S7 delivers reliable plant-floor connectivity for MES, SCADA, and asset management systems requiring millisecond-level response times. The card’s ruggedized components withstand extended temperature ranges and electrical noise typical in manufacturing facilities.
Technical Specifications
| Parameter Name | Parameter Value |
| Product Model | APPLICOM PCI1500S7 |
| Manufacturer | Woodhead (Molex) |
| Product Type | Industrial Communication Interface Card |
| Host Interface | 32-bit PCI 2.2 |
| PLC Protocol | Siemens S7 (Optimized) |
| Port Configuration | 2× RJ45 (1× PLC, 1× Host) |
| Data Throughput | 500 variables @ 50ms scan rate |
| Protocol Support | S7-300/400/1200/1500, ISO-on-TCP |
| Electrical Isolation | 1500V RMS (PLC to Host) |
| Operating Temperature | 0°C to +60°C |
| Power Consumption | 2.5W (PCI bus powered) |
| Certifications | CE, UL, FCC Class A |
| Dimensions | 120 × 80 mm (Low-profile bracket included) |
APPLICOM PCI1500S7
Main Features and Advantages
Deterministic data access: The Woodhead APPLICOM PCI1500S7 bypasses Windows scheduling limitations through hardware timestamping, achieving consistent sub-50ms response times critical for closed-loop control applications. Its onboard processor handles protocol conversion independently, freeing host CPU resources.
Advanced diagnostics: Integrated LED indicators provide real-time status of PLC connections, data traffic, and error conditions. The card’s dual-ported architecture maintains separate physical networks for PLC and host communication, enhancing security and reliability.
Rugged industrial design: Thick-film hybrid circuitry and conformal coating protect against vibration and humidity. The APPLICOM PCI1500S7 supports continuous operation in control cabinets without forced-air cooling, thanks to its low-power design.
Application Field
The Woodhead APPLICOM PCI1500S7 is deployed in:
Automotive manufacturing for real-time quality data collection from welding robots
Pharmaceutical batch processes requiring FDA-compliant data historization
Power generation plants monitoring turbine control systems
Food & beverage operations synchronizing filler machines with ERP systems
Semiconductor fabs tracking equipment performance metrics
APPLICOM PCI1500S7
Related Products
APPLICOM PCI1500P: PROFIBUS DP master interface version
APPLICOM PCI1500E: Ethernet/IP communication card
APPLICOM PCI1500M: Modbus TCP master interface
APPLICOM PCI1500A: Allen-Bradley DF1/DH+ interface
APPLICOM PCI1500OPC: OPC UA server version
Installation and Maintenance
Pre-installation preparation: Verify PCI slot availability and system compatibility (Windows 7/10/Server 2016). Allocate static IP addresses for both network interfaces. Install Woodhead Configuration Studio software prior to hardware installation.
Maintenance recommendations: Quarterly inspection of connector contacts for oxidation. Monitor driver logs for retransmission events indicating network issues. Replace cooling fans in industrial PCs every 3 years to prevent thermal stress on the APPLICOM PCI1500S7.
Product Guarantee
Molex provides a 2-year warranty for the APPLICOM PCI1500S7, including firmware updates and technical support. Each unit undergoes 72-hour burn-in testing with protocol stress validation. Legacy support includes migration services to current-generation PCIe solutions while maintaining driver compatibility for existing installations.
