Description
1. Product Description
ABB PFTL301E 3BSE019050R1000 1.0KN is a high-precision force measurement transducer designed for industrial applications that demand reliable and accurate force detection. As part of ABB’s robust portfolio of automation components, the PFTL301E 3BSE019050R1000 1.0KN is engineered to withstand harsh environments while delivering consistent performance, making it an ideal choice for machinery, robotics, and process control systems. This transducer converts mechanical force into an electrical signal, enabling real-time monitoring and control in critical operations. Its compact design and versatile mounting options allow seamless integration into existing setups, reducing installation complexity and downtime. The PFTL301E 3BSE019050R1000 1.0KN is built to meet international standards for durability and precision, ensuring long-term reliability in challenging industrial settings.
2. Product Parameters
| Parameter | Specification |
|---|---|
| Measurement Range | 0 to 1.0KN (kiloNewton) |
| Accuracy | ±0.1% of full scale (FS) |
| Output Signal | 4-20mA analog signal or digital interface |
| Supply Voltage | 24V DC (±10%) |
| Operating Temperature | -40°C to +85°C |
| Storage Temperature | -40°C to +100°C |
| Protection Class | IP67 (dust-tight and waterproof) |
| Mounting Type | Threaded rod or flange mounting |
| Material | Stainless steel 17-4 PH for high corrosion resistance |
| Cable Length | 5m standard (customizable upon request) |
PFTL301E 3BSE019050R1000 1.0KN
3. Advantages and Features
The PFTL301E 3BSE019050R1000 1.0KN stands out for its exceptional accuracy and rugged construction. Its ±0.1% FS accuracy ensures precise force measurement, critical for applications where even minor deviations can impact product quality or process safety. The transducer’s IP67 rating guarantees reliable operation in wet, dusty, or high-vibration environments, such as manufacturing plants or outdoor installations. Additionally, its stainless steel housing resists corrosion from chemicals and moisture, extending the product lifespan compared to standard transducers. The 4-20mA output signal is widely compatible with most industrial control systems, minimizing the need for additional signal conditioning modules. Field tests have shown that the PFTL301E 3BSE019050R1000 1.0KN maintains stable performance over 100,000 hours of continuous operation, reducing maintenance costs and improving system uptime.
4. Application Areas and Case Study
This transducer is suitable for diverse industries, including manufacturing, energy, logistics, and heavy machinery. It is commonly used in robotic arms for force feedback, press machines for process monitoring, and material testing equipment for quality assurance.
Case Study: Automotive Assembly Line
In a major automotive factory, the PFTL301E 3BSE019050R1000 1.0KN was integrated into a robotic arm responsible for tightening engine components. The transducer’s high accuracy allowed the system to detect subtle force variations during bolt tightening, ensuring each joint met torque specifications. This reduced defective assemblies by 30% and improved production efficiency by enabling real-time adjustments to the robotic arm’s force profile. The IP67 rating also protected the transducer from oil spills and metal shavings in the assembly environment, eliminating unplanned downtime for replacements.
In a major automotive factory, the PFTL301E 3BSE019050R1000 1.0KN was integrated into a robotic arm responsible for tightening engine components. The transducer’s high accuracy allowed the system to detect subtle force variations during bolt tightening, ensuring each joint met torque specifications. This reduced defective assemblies by 30% and improved production efficiency by enabling real-time adjustments to the robotic arm’s force profile. The IP67 rating also protected the transducer from oil spills and metal shavings in the assembly environment, eliminating unplanned downtime for replacements.
5. Competitive Comparison
Compared to similar force transducers on the market, the PFTL301E 3BSE019050R1000 1.0KN offers a superior combination of accuracy, environmental resistance, and ease of integration. While some alternatives may have lower initial costs, they often lack the wide temperature range and corrosion resistance required for harsh industrial use. Unlike basic models with limited output options, this transducer provides both analog and digital interfaces, making it compatible with modern automation systems. Its robust design and long operational life result in a lower total cost of ownership, even for high-duty cycle applications.
PFTL301E 3BSE019050R1000 1.0KN
6. Selection Recommendations
When selecting the PFTL301E 3BSE019050R1000 1.0KN, consider the following:
- Compatibility: Ensure the output signal (4-20mA or digital) matches your control system’s input requirements.
- Environment: Verify the operating temperature, humidity, and exposure to chemicals or vibrations in your installation site to confirm the IP67 rating and material suitability.
- Load Requirement: Confirm that the 1.0KN measurement range aligns with your application’s force limits; ABB offers similar models for different load ranges if higher capacity is needed.
- Installation Space: Check the mounting dimensions to ensure the transducer fits within your machinery’s design, especially for compact or space-constrained setups.
7. Precautions
- Installation: Use appropriate tools to avoid over-tightening the mounting bolts, which could damage the transducer’s mechanical structure. Follow the manufacturer’s torque specifications for secure installation.
- Electrical Connections: Ensure all wiring is properly insulated and shielded to prevent electromagnetic interference (EMI) from affecting the signal quality. Ground the transducer according to industrial safety standards.
- Overload Protection: Avoid subjecting the transducer to forces exceeding 150% of its rated capacity (1.5KN) to prevent permanent damage. Install mechanical stops or limit switches in high-risk applications.
- Calibration: Periodically calibrate the transducer every 12-24 months or after exposure to extreme conditions to maintain accuracy. Use certified calibration equipment and follow ABB’s service guidelines.
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