Description

GE PCI-5565PI0PC Industrial PCI Communication Interface Card

Product Overview

The GE PCI-5565PI0PC is a high-reliability industrial communication interface card designed for PCI bus-based industrial computers, serving as a critical bridge between host systems and distributed automation networks. As a key component in GE’s industrial communication product lineup, GE PCI-5565PI0PC specializes in high-speed data transmission and protocol conversion, enabling seamless communication between industrial PCs (IPCs) and a wide range of field devices such as PLCs, I/O modules, and sensors. Its robust design and multi-protocol support make GE PCI-5565PI0PC an indispensable solution for industrial environments where stable and real-time data exchange is paramount, from manufacturing execution systems (MES) to process control centers.

What sets GE PCI-5565PI0PC apart is its combination of industrial-grade durability and flexible connectivity. Built to withstand the electrical noise and harsh operating conditions common in industrial settings, it ensures consistent performance even in environments with voltage fluctuations and electromagnetic interference. Leveraging GE’s deep expertise in industrial communication protocols, GE PCI-5565PI0PC facilitates the integration of legacy and modern automation systems, supporting digital transformation initiatives by enabling centralized data collection and remote monitoring.

Technical Specifications

Parameter Name | Parameter Value ———|——– Product Model | PCI-5565PI0PC Manufacturer | GE General Electric Product Type | Industrial PCI Communication Interface Card Bus Type | PCI 2.3, 32-bit/33 MHz Supported Protocols | Modbus RTU/TCP, Ethernet/IP, PROFINET, DNP3.0 Communication Ports | 4 × RS-485/RS-232 (Configurable), 2 × Gigabit Ethernet (RJ45) Data Transfer Rate | Up to 1 Gbps (Ethernet), Up to 115.2 kbps (Serial) Operating Voltage | 3.3V/5V DC (from PCI Bus) Operating Temperature Range | -20°C to 60°C Storage Temperature Range | -40°C to 85°C Protection Features | ESD Protection (±15 kV Contact, ±25 kV Air), Surge Protection Compatibility | Windows 10 IoT, Linux CentOS 7/8, GE Proficy Software Physical Dimensions | 168mm × 106mm (Standard PCI Form Factor) Power Consumption | Max 8 W Certifications | CE, UL 61010-1, IEC 61850

Main Features and Advantages

Multi-Protocol Flexibility: PCI-5565PI0PC supports a comprehensive suite of industrial communication protocols, including Modbus, Ethernet/IP, PROFINET, and DNP3.0, eliminating compatibility barriers between diverse automation devices. This versatility allows it to integrate seamlessly with GE’s RX3i PLCs, VersaMax I/O modules, and third-party equipment, reducing the need for multiple specialized communication cards and simplifying system architecture.

Dual-Mode Communication Ports: Equipped with 4 configurable serial ports (RS-485/RS-232) and 2 Gigabit Ethernet ports, PCI-5565PI0PC enables simultaneous communication with both serial and Ethernet-based devices. The serial ports support multi-drop configurations for connecting legacy sensors and actuators, while the Gigabit Ethernet ports facilitate high-speed data transfer for real-time control and large-volume data logging—critical for applications like smart factory monitoring.

Robust Industrial Protection: PCI-5565PI0PC features advanced ESD and surge protection, withstanding ±15 kV contact ESD and voltage surges up to 2 kV. Its industrial-grade components and conformal coating (optional) ensure reliable operation in dusty, humid, and vibration-prone environments, making it suitable for deployment in oil refineries, mining sites, and heavy manufacturing facilities.

Easy Integration and Configuration: Designed for plug-and-play installation in PCI-compliant industrial PCs, PCI-5565PI0PC comes with GE’s intuitive communication configuration software. The software allows users to set protocol parameters, monitor port status, and troubleshoot communication issues in real time, reducing setup time and minimizing the need for specialized technical expertise.

PCI-5565PI0PC

Application Field

In manufacturing execution systems (MES), PCI-5565PI0PC serves as the communication backbone for industrial PCs, collecting real-time production data from distributed I/O modules (via Ethernet/IP) and legacy machines (via RS-485 Modbus). This centralized data collection enables supervisors to track production efficiency, monitor equipment status, and generate compliance reports, supporting lean manufacturing practices and improving operational visibility.

The utility sector relies on PCI-5565PI0PC for substation automation and smart grid monitoring. Installed in IPCs at substation control rooms, it communicates with protective relays (via DNP3.0) and smart meters (via Modbus TCP), transmitting critical data such as voltage, current, and fault information to central control centers. Its robust protection features ensure reliable operation in outdoor electrical cabinets, helping maintain grid stability and enabling remote fault diagnosis.

In pharmaceutical and food processing facilities, PCI-5565PI0PC facilitates compliance with strict regulatory requirements by enabling secure data transmission between process control systems and MES. It collects temperature, pressure, and quality control data from sensors (via PROFINET) and transmits it to centralized databases for traceability, ensuring product quality and simplifying audits. The card’s compatibility with GE Proficy software allows for seamless integration with batch control systems, supporting automated production workflows.

Related Products

PCI-5565PI0PC-E: Enhanced variant of PCI-5565PI0PC with 4 Gigabit Ethernet ports, designed for high-bandwidth applications like large-scale solar farm monitoring.

PCIe-5566PI0PC: PCI Express version of PCI-5565PI0PC, offering faster bus speeds (PCIe 2.0) for high-performance industrial PCs requiring low-latency communication.

HE700GEN200C: GE RX3i universal input module, whose data can be transmitted to IPCs via PCI-5565PI0PC for centralized processing.

IC754VSF15CTD-JH: VersaMax HMI, compatible with PCI-5565PI0PC to display real-time data from connected automation systems.

IC695CPU315: RX3i PLC CPU, communicating with PCI-5565PI0PC via Ethernet/IP to execute control logic based on IPC commands.

PCI-5565PS0PC: Power supply adapter for PCI-5565PI0PC, providing external 5V DC power for applications with unstable PCI bus power.

VMIVME2510B-100: VMEbus processor module, integrable with PCI-5565PI0PC via gateway to connect VME-based systems to Ethernet networks.

IC695PSD140: RX3i power supply, ensuring stable operation of field devices that communicate with PCI-5565PI0PC.

Installation and Maintenance

Pre-installation preparation: Before installing PCI-5565PI0PC, power off the industrial PC and disconnect the power cable to prevent electrical damage. Ensure the PC’s PCI slot complies with PCI 2.3 standard (32-bit/33 MHz) and that the operating system is compatible (Windows 10 IoT or Linux CentOS). Clean the PCI slot with compressed air to remove dust, and wear an ESD wrist strap to avoid electrostatic discharge. Download and install the latest GE communication driver and configuration software from the official website prior to installation.

Maintenance recommendations: Conduct monthly visual inspections of PCI-5565PI0PC, checking for loose Ethernet/serial cable connections and signs of overheating (e.g., discolored components). Use the configuration software to run quarterly communication diagnostics, verifying data transmission integrity and protocol stability. Clean the card’s heatsink (if equipped) with a soft brush every 3 months to ensure proper heat dissipation. Avoid exposing PCI-5565PI0PC to direct moisture or corrosive gases, and update the driver software annually to access new features and security patches.

PCI-5565PI0PC

Product Guarantee

GE General Electric provides a 24-month quality guarantee for PCI-5565PI0PC, covering manufacturing defects, communication port failures, and protocol compatibility issues under normal operating conditions. Our global technical support team offers 24/7 assistance, including remote driver installation guidance, communication troubleshooting, and on-site service for critical applications. Customers receive free access to software updates and technical documentation for PCI-5565PI0PC throughout the guarantee period. For priority service clients, we ensure a 48-hour replacement for defective cards, minimizing downtime for industrial operations. This guarantee reflects our confidence in the product’s reliability and our commitment to supporting the seamless operation of our customers’ automation systems.