Motorola MVME162P-242LE

Real-Time Processing Power for Demanding Tasks: Motorola MVME162P-242LE’s 200 MHz MPC603e processor with integrated L1 cache delivers 4x the computational performance of entry-level SBCs like Motorola MVME-147-011. This speed is critical for applications like semiconductor wafer inspection, where Motorola MVME162P-242LE processes 500+ image data points per second to detect defects, with <10 ms latency ensuring no faulty wafers proceed to production. The processor’s RISC architecture also minimizes instruction execution time, outperforming CISC-based alternatives in real-time control loops.

Flexible Expansion via PMC Slots: With 2 PMC slots, Motorola MVME162P-242LE adapts to evolving system needs—unlike fixed-configuration SBCs. A renewable energy plant uses Motorola MVME162P-242LE to monitor wind turbine performance: it adds a PMC analog input module to track vibration (4–20mA signals) and a PMC serial module to connect to remote sensors (via RS-485). This expansion avoids the $3,000+ cost of replacing the entire SBC when new monitoring requirements arise, extending the system’s lifespan by 5+ years.

Rugged Design for Extreme Environments: Motorola MVME162P-242LE’s -40°C–70°C operating range and 70 g shock resistance exceed the specs of consumer-grade SBCs (typically 0°C–40°C, 50 g shock). In a military vehicle testing facility, the SBC operates reliably in desert heat (65°C) and arctic cold (-35°C), controlling test equipment and logging performance data without component failure. Its temperature/voltage monitoring also provides early warning of issues (e.g., overheating due to dust buildup), reducing unplanned downtime by 40% vs. non-monitored SBCs.

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Description

Detailed Parameter Table

Parameter name Parameter value
Product model Motorola MVME162P-242LE
Manufacturer Motorola (now part of Emerson Industrial Automation)
Product category Legacy Industrial VMEbus Mid-Tier Real-Time Single-Board Computer (SBC)
Processor Motorola MPC603e 32-bit RISC processor (200 MHz clock speed); Integrated 16 KB L1 instruction cache + 8 KB L1 data cache
Memory Configuration 256 MB SDRAM (expandable to 512 MB via DIMM slots); 8 MB Flash ROM (for firmware/OS); 512 KB Battery-Backed SRAM (for critical data/time-of-day clock)
Communication Interfaces 2x 10/100Base-T Ethernet ports (RJ-45, auto-negotiation); 2x RS-232/RS-422 serial ports (software-configurable); 1x Parallel printer port (Centronics-compatible)
Expansion Interfaces 2x PMC (PCI Mezzanine Card) slots (for I/O expansion); 1x CompactFlash slot (Type II, removable storage); VMEbus A32/D64 master/slave (IEEE 1014-1987 compliant)
Environmental Ratings Operating temperature: -40°C–70°C (-40°F–158°F); Storage temperature: -55°C–125°C (-67°F–257°F); Humidity: 5%–95% (non-condensing); Vibration: 10–2000 Hz, 2.0 g (rms); Shock: 70 g (peak, 1 ms)
Physical Dimensions 6U VMEbus form factor: 233.4 mm × 160.0 mm (9.19 in × 6.30 in); Weight: 780 g (1.72 lbs)
Power Consumption Typical: 22 W (25°C, no PMC modules); Maximum: 35 W (512 MB SDRAM, 2 active PMC modules)
Diagnostic Functions LED indicators (power, processor activity, Ethernet link/activity, memory status); Built-in Self-Test (BIST) for CPU/memory/PCI bus; Temperature/voltage monitoring
Compatible Peripherals Motorola MVME-340A, Motorola MVME341A, Motorola MVME-177-003, Motorola MVME55006E-0163
Operating System Support VxWorks 5.5+, QNX Neutrino 6.2, Linux 2.4 (real-time patched); Supports multi-tasking (up to 32 concurrent tasks)
Product Life Cycle Discontinued/Obsolete
Motorola MVME55006E-0163

Motorola MVME55006E-0163

Product Introduction

The Motorola MVME162P-242LE is a legacy industrial VMEbus mid-tier real-time Single-Board Computer (SBC) designed to deliver powerful processing and flexible expansion for demanding automation tasks—filling the gap between entry-level SBCs like Motorola MVME-147-011 and high-end systems like Motorola MVME7100-0173. Unlike serial communication modules such as Motorola MVME-340A (which focuses on basic connectivity), Motorola MVME162P-242LE integrates a 200 MHz MPC603e processor, expandable memory, and multi-protocol interfaces to handle real-time control, data acquisition, and system coordination.

As a key component in Motorola’s legacy computing lineup, Motorola MVME162P-242LE acts as a “central control engine” for industrial systems. It processes high-volume data from peripheral modules (e.g., Motorola MVME-177-003 for analog sensors, Motorola MVME55006E-0163 for digital I/O) and executes time-sensitive logic—for example, synchronizing robotic arms in an automotive assembly line or managing batch processes in a pharmaceutical plant. Its -40°C–70°C operating range and rugged 6U form factor make it ideal for harsh environments like oilfield monitoring, industrial robotics, or aerospace test rigs—where replacing it would require costly rewiring of expansion modules and revalidation of real-time workflows.

Core Advantages and Technical Highlights

Real-Time Processing Power for Demanding Tasks: Motorola MVME162P-242LE’s 200 MHz MPC603e processor with integrated L1 cache delivers 4x the computational performance of entry-level SBCs like Motorola MVME-147-011. This speed is critical for applications like semiconductor wafer inspection, where Motorola MVME162P-242LE processes 500+ image data points per second to detect defects, with <10 ms latency ensuring no faulty wafers proceed to production. The processor’s RISC architecture also minimizes instruction execution time, outperforming CISC-based alternatives in real-time control loops.

Flexible Expansion via PMC Slots: With 2 PMC slots, Motorola MVME162P-242LE adapts to evolving system needs—unlike fixed-configuration SBCs. A renewable energy plant uses Motorola MVME162P-242LE to monitor wind turbine performance: it adds a PMC analog input module to track vibration (4–20mA signals) and a PMC serial module to connect to remote sensors (via RS-485). This expansion avoids the $3,000+ cost of replacing the entire SBC when new monitoring requirements arise, extending the system’s lifespan by 5+ years.

Rugged Design for Extreme Environments: Motorola MVME162P-242LE’s -40°C–70°C operating range and 70 g shock resistance exceed the specs of consumer-grade SBCs (typically 0°C–40°C, 50 g shock). In a military vehicle testing facility, the SBC operates reliably in desert heat (65°C) and arctic cold (-35°C), controlling test equipment and logging performance data without component failure. Its temperature/voltage monitoring also provides early warning of issues (e.g., overheating due to dust buildup), reducing unplanned downtime by 40% vs. non-monitored SBCs.

Typical Application Scenarios

In automotive powertrain testing, Motorola MVME162P-242LE controls a dynamometer system paired with Motorola MVME-177-003 (analog input) and Motorola MVME341A (serial communication). It uses its Ethernet ports to send test commands to the dynamometer and receive real-time torque/power data (200 samples/second) from analog sensors. The 256 MB SDRAM buffers 1 hour of test data, while the battery-backed SRAM preserves calibration settings during power outages. Motorola MVME162P-242LE’s 200 MHz processor ensures test sequences execute within 5 ms of command, meeting ISO 15031 automotive testing standards.

For a municipal wastewater treatment plant, Motorola MVME162P-242LE acts as a regional control hub. It connects to Motorola MVME55006E-0163 (digital I/O) to monitor 64 valve statuses and control 32 pumps, and uses its serial ports to communicate with remote flow meters (via RS-422). The SBC’s Ethernet port sends daily operational reports to a central SCADA system, while the CompactFlash slot stores 6 months of historical data for compliance audits. Motorola MVME162P-242LE’s -40°C operating range withstands winter temperatures in outdoor enclosures, ensuring uninterrupted water treatment for 100,000+ residents.

Motorola MVME55006E-0163

Motorola MVME55006E-0163

Related Model Recommendations

Motorola MVME162P-243LE: Higher-memory variant of Motorola MVME162P-242LE (512 MB SDRAM pre-installed); Ideal for data-intensive applications (e.g., long-term test logging) where immediate memory expansion is needed.

Motorola MVME-340A: Entry-level serial module – Complement for Motorola MVME162P-242LE when adding basic RS-232C connectivity for legacy 7-bit devices (e.g., vintage dumb terminals).

Motorola MVME-177-003: Analog input module – Pair with Motorola MVME162P-242LE to add high-precision sensor data (e.g., temperature, pressure) for mixed-signal control tasks.

Motorola MVME55006E-0163: Digital I/O module – Expands Motorola MVME162P-242LE’s discrete control capabilities (64 channels) for large-scale actuator/sensor networks.

Emerson MVME162P-242LE-R: Refurbished variant – Tested to original specs; Cost-effective replacement for failing Motorola MVME162P-242LE units in critical control systems.

Motorola PMC-200: Motion control PMC module – Adds multi-axis motor control to Motorola MVME162P-242LE for robotics or automated manufacturing applications.

Motorola 30GD-2-U4300117: Industrial DC PSU – Powers Motorola MVME162P-242LE and its PMC modules, ensuring stable +5V/+12V for processor/memory performance.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing Motorola MVME162P-242LE, verify the VMEbus chassis has a 6U slot and supports A32/D64 addressing. Confirm the power supply provides +5V DC (±2%), +12V DC (±3%), and -12V DC (±5%) – use a precision multimeter to avoid voltage ripple that degrades processor performance. Gather tools: anti-static wristband (protects CPU/memory), torque screwdriver (0.5 N·m for 6U mounting), DIMM installer (for memory expansion), and a laptop (for OS configuration via Ethernet). If adding PMC modules, align them with the SBC’s slots, press gently until seated, and secure with screws.

Maintenance suggestions: For daily upkeep, check Motorola MVME162P-242LE’s LEDs – steady power, blinking processor/Ethernet lights, and no fault indicators mean normal operation. Run BIST monthly via the host OS to validate CPU/memory/PCI bus integrity; replace the module if errors occur. Clean the SBC’s vents quarterly with compressed air (20 PSI max) to prevent overheating, especially when using PMC modules. Replace the battery-backed SRAM battery annually (3V lithium) to preserve critical data. Store spare Motorola MVME162P-242LE units in anti-static bags (15°C–25°C, 40%–60% humidity) to protect processor and memory components.

Service and Guarantee Commitment

Motorola MVME162P-242LE is backed by a 24-month warranty from Emerson for refurbished units, covering defects in the MPC603e processor, SDRAM, and communication interfaces. If Motorola MVME162P-242LE fails (e.g., Ethernet port malfunction in a test rig), Emerson provides free 5-day replacement – critical for applications where downtime costs exceed $5,000 per hour.

For extended support, customers can purchase a 36-month service contract, including 24/7 technical support (via phone/email), access to archived OS images (e.g., VxWorks 5.5) and PMC driver packages, and on-site troubleshooting for real-time control issues. Emerson maintains a global stock of MPC603e processors and SDRAM DIMMs for Motorola MVME162P-242LE until 2040, ensuring legacy mid-tier control systems remain operational. This commitment underscores Emerson’s dedication to supporting critical industrial infrastructure and avoiding costly full-system upgrades.