Motorola MVME 162-513A

Enhanced 68040 Processing Power: The 33 MHz MC68040 processor with integrated FPU and MMU delivers superior computational performance optimized for complex legacy real-time control tasks. Its 32-bit architecture with advanced instruction set ensures efficient handling of floating-point calculations and memory management, enabling the **Motorola MVME 162-513A** to run sophisticated control algorithms and multi-tasking applications without software compromises—ideal for upgrading or maintaining high-end legacy automation systems.

Expandable High-Capacity Memory: The 16 MB DRAM (expandable to 32 MB) provides ample space for running large-scale applications, storing extensive data sets, or supporting multi-tasking environments. 2 MB Flash EPROM offers reliable, non-volatile storage for firmware and configuration data, while 128 KB SRAM enhances processing efficiency by reducing data access latency.

Versatile Connectivity & Expansion: Dual software-configurable RS-232C/422 ports eliminate the need for external adapters, supporting both short-distance (RS-232C) and long-distance (RS-422) serial communication. Two Industry Pack ports allow simultaneous integration of multiple specialized I/O modules (e.g., analog I/O, digital I/O, communication cards), providing maximum system flexibility and scalability for complex application requirements.

Advanced VMEbus Performance: The VMEchip2 controller supports 32-bit VMEbus data transfers with burst mode, significantly increasing data throughput between the SBC and other VMEbus modules. Its master/slave functionality ensures efficient communication with I/O cards, memory modules, and other peripheral devices, making it suitable for high-speed data acquisition and control systems.

Industrial-Grade Reliability: Operating from -40°C to +85°C, the **Motorola MVME 162-513A** withstands extreme temperatures, vibration, and electromagnetic interference (EMI) common in aerospace test facilities, advanced manufacturing plants, and critical transportation systems. Its rugged mechanical design and high-quality components ensure long-term stable operation, minimizing unplanned downtime in mission-critical legacy setups.

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Description

Detailed Parameter Table

Parameter Name Parameter Value
Product Model MVME 162-513A
Manufacturer Motorola
Product Category 3U VMEbus 68040 Single-Board Computer (SBC)
Processor MC68040, 33 MHz (Integrated FPU & MMU)
Memory Configuration 16 MB DRAM (Max Expandable to 32 MB), 2 MB Flash EPROM, 128 KB SRAM
Communication Interfaces 2 x RS-232C/422 Ports (Software Configurable), 1 x Centronics Parallel Port
Expansion Slots 2 x Industry Pack (IP) Ports
VMEbus Interface VMEchip2 Controller (Master/Slave, 32-bit Data Bus with Burst Mode)
Form Factor 3U Eurocard (Single-slot VME Standard)
Operating Temperature Range -40°C to +85°C
Power Requirements 5V DC ±5%, ±12V DC ±10%
Supported OS VRTX, OS-9, pSOS, VxWorks
Timing Features 4 x 32-bit Timers + Watchdog Timer
Motorola MVME-620

Motorola MVME-620

Product Introduction

The **Motorola MVME 162-513A** is a high-performance 3U VMEbus Single-Board Computer (SBC) powered by the MC68040 processor, designed for advanced legacy industrial automation and embedded control applications. As a premium model in Motorola’s MVME162 series, it combines enhanced 68000-series processing capabilities with flexible connectivity and expansion options, serving as a high-reliability core control unit in complex mid-to-high-end legacy automation systems.

Equipped with 16 MB DRAM (expandable to 32 MB) for high-speed data processing, 2 MB Flash EPROM for firmware storage, and 128 KB SRAM for cache, the **Motorola MVME 162-513A** ensures efficient execution of complex real-time control algorithms. Its dual software-configurable RS-232C/422 ports enable versatile serial connectivity with peripheral devices, while the Centronics parallel port supports high-speed I/O connections. The two Industry Pack (IP) ports allow extensive modular expansion for application-specific needs. With a wide operating temperature range of -40°C to +85°C and compliance with advanced VMEbus standards, this module seamlessly integrates into harsh industrial environments and high-performance legacy VME ecosystems.

Core Advantages & Technical Highlights

Enhanced 68040 Processing Power: The 33 MHz MC68040 processor with integrated FPU and MMU delivers superior computational performance optimized for complex legacy real-time control tasks. Its 32-bit architecture with advanced instruction set ensures efficient handling of floating-point calculations and memory management, enabling the **Motorola MVME 162-513A** to run sophisticated control algorithms and multi-tasking applications without software compromises—ideal for upgrading or maintaining high-end legacy automation systems.

Expandable High-Capacity Memory: The 16 MB DRAM (expandable to 32 MB) provides ample space for running large-scale applications, storing extensive data sets, or supporting multi-tasking environments. 2 MB Flash EPROM offers reliable, non-volatile storage for firmware and configuration data, while 128 KB SRAM enhances processing efficiency by reducing data access latency.

Versatile Connectivity & Expansion: Dual software-configurable RS-232C/422 ports eliminate the need for external adapters, supporting both short-distance (RS-232C) and long-distance (RS-422) serial communication. Two Industry Pack ports allow simultaneous integration of multiple specialized I/O modules (e.g., analog I/O, digital I/O, communication cards), providing maximum system flexibility and scalability for complex application requirements.

Advanced VMEbus Performance: The VMEchip2 controller supports 32-bit VMEbus data transfers with burst mode, significantly increasing data throughput between the SBC and other VMEbus modules. Its master/slave functionality ensures efficient communication with I/O cards, memory modules, and other peripheral devices, making it suitable for high-speed data acquisition and control systems.

Industrial-Grade Reliability: Operating from -40°C to +85°C, the **Motorola MVME 162-513A** withstands extreme temperatures, vibration, and electromagnetic interference (EMI) common in aerospace test facilities, advanced manufacturing plants, and critical transportation systems. Its rugged mechanical design and high-quality components ensure long-term stable operation, minimizing unplanned downtime in mission-critical legacy setups.

Typical Application Scenarios

Advanced Semiconductor Manufacturing Control: In high-precision semiconductor wafer fabrication equipment, the **Motorola MVME 162-513A** serves as the main controller for lithography or etching processes. Its MC68040 processor runs complex motion control algorithms with floating-point calculations, while RS-422 ports connect to high-resolution position encoders. Two Industry Pack ports add analog I/O for process parameter monitoring (e.g., temperature, pressure) and digital I/O for controlling precision actuators, ensuring consistent wafer quality.

Aerospace & Defense Test Rigs: In aircraft engine or avionics test facilities, the **Motorola MVME 162-513A** controls data acquisition from hundreds of sensors (e.g., strain gauges, vibration sensors) and processes real-time test data. Its VMEchip2 burst mode enables high-speed data transfer to storage modules, while RS-422 ports communicate with remote monitoring stations. The rugged design withstands the harsh environmental conditions of test chambers, including extreme temperatures and vibration.

Industrial Robotics Control: In legacy industrial robot systems (e.g., articulated robots for automotive welding), the **Motorola MVME 162-513A** manages multi-axis motion control. Its integrated FPU handles complex kinematic calculations, while Industry Pack ports connect to servo motor drives and vision systems. The expandable memory supports storage of multiple robot programs, and the wide operating temperature range ensures reliable performance in factory environments.

Energy Sector Critical Control: In legacy power generation systems (e.g., gas turbine control), the **Motorola MVME 162-513A** processes data from combustion sensors and controls fuel injection and turbine speed. Its RS-422 ports transmit operational data to the central control room, while the watchdog timer ensures system fail-safe operation. The advanced VMEbus integration allows seamless connection to redundant I/O modules for high availability.

Motorola MVME-620

Motorola MVME-620

Related Model Recommendations

Motorola MVME 162-022A: Mid-range 68020-based SBC complementary to **Motorola MVME 162-513A** for distributed control systems with mixed performance requirements.

Motorola MVME-709-1: Serial communication module compatible with **Motorola MVME 162-513A**, adding 8 RS-232/422/485 ports for extended serial connectivity.

Motorola MVME335A: Analog output module paired with **Motorola MVME 162-513A** to add precise voltage signal generation for process control applications.

GE VMIVME-7650: Digital I/O Industry Pack module, used with **Motorola MVME 162-513A** to add high-density discrete input/output channels.

Motorola MVME-197LE: Memory expansion module for **Motorola MVME 162-513A**, increasing DRAM capacity to 32 MB for running larger legacy applications.

Motorola MVME-620: Next-generation PowerPC SBC for upgrading **Motorola MVME 162-513A** systems, with migration tools for legacy 68000-series software.

Installation & Maintenance Guidelines

Installation Preparation: Before installing the **Motorola MVME 162-513A**, ensure the VMEbus chassis is powered off and properly grounded. Align the module with the 3U slot guides, verifying that the P1/P2 backplane connectors are correctly positioned. Gently insert the module until fully seated, then fasten the front-panel screws to prevent vibration-induced disconnections. For Industry Pack modules, insert them into the IP ports and secure with retaining clips. Route serial and parallel cables away from high-voltage lines and use shielded cables for RS-422 connections to minimize EMI.

Maintenance Best Practices: Perform quarterly inspections to clean dust from the module’s connectors, heatsinks, and ventilation slots using compressed air. Regularly check the power supply voltages (5V ±5%, ±12V ±10%) to prevent component damage. Test the watchdog timer monthly by triggering a simulated fault and confirming the module resets properly. Back up the Flash EPROM firmware and configuration data annually using compatible programming tools. Use only genuine Motorola spare parts to maintain system compatibility and reliability with legacy VMEbus components.

Service & Warranty Commitment

The **Motorola MVME 162-513A** is backed by a 2-year manufacturer’s warranty covering defects in materials and workmanship under normal industrial operation. Motorola’s technical support team provides specialized assistance for high-end legacy systems via email and phone, with response times within 12 hours for critical issues. We offer on-site and remote diagnostic services for troubleshooting complex software and hardware interactions, minimizing downtime in mission-critical applications. For long-term legacy support, we provide firmware update, component repair, and system migration services to extend product lifecycle. Our commitment to quality ensures that the **Motorola MVME 162-513A** continues to deliver superior performance, protecting your investment in advanced established industrial automation infrastructure.