Description
Key Technical Specifications
- Model Number: D138-002-001
- Manufacturer: Moog Inc. (Industrial Motion Control Group)
- Device Type: MACS Runtime License Key (Gray variant with basic functionality)
- Software Compatibility: Moog Axis Control Software (MACS) v4.x and later, based on IEC 61131-3 standard (CODESYS platform)
- Supported Controllers: MOOG MSC I (D136 Series), MSC II, MSC-R, MSD Motion Controllers (M3000 System family)
- Activated Functionality:
- Moog Control Technology Library (basic motion control function blocks)
- Communication Library (fieldbus interface support)
- IP Address Configuration
- PROFIBUS-DP Station Address Assignment
- CANopen Node ID Setting
- Basic Closed-Loop Control (Position/Velocity/Force)
- Integrated PLC Functionality (IEC 61131-3 standard)
- License Type: Hardware-locked runtime license (bound to controller serial number)
- Configuration Storage: Embedded in controller non-volatile memory
- Operating Temperature: -25°C to +70°C (-13°F to +158°F) (matches controller environment)
- Certifications: CE, RoHS compliant
- Dimensions: Virtual license (no physical dimensions); delivered as electronic key or physical license dongle
- Weight: Virtual license (no physical weight); physical dongle: 0.05kg (0.11lbs)
- Compatible Systems: MOOG M3000 Control System, D136 Series MSC I Controllers, MSC II Controllers, MSC-R Controllers, MSD Motion Controllers, QAIO/RDIO Expansion Modules
MOOG D138-002-001
Field Application & Problem Solved
In industrial motion control systems using MOOG M3000 controllers, the biggest challenge is activating the necessary software functionality to run custom motion programs without incurring excessive licensing costs. Generic controllers fail here in two critical ways: they lack Moog’s proprietary MACS runtime environment (preventing use of pre-optimized motion function blocks), or require expensive full-featured licenses for basic applications. A Midwest steel mill experienced 4 licensing mismatches/year due to using full licenses for basic control tasks, leading to $150k unnecessary licensing costs annually. A Texas test lab spent $20k annually on license management, struggling to track which controllers needed which feature sets.
This basic MACS runtime license solves these issues as a cost-effective solution for industrial motion control systems requiring standard closed-loop functionality without advanced features. You’ll find it in: rolling mill thickness control systems with standard PID loops, injection molding machine clamp force control with basic force profiles, hydraulic press stroke control with simple safety interlocks, and test rigs needing essential position/velocity control without complex data logging. It’s the standard basic license for Moog-based industrial systems requiring core motion control functionality at an affordable price point.
Its core value is cost-effective basic functionality + seamless M3000 integration + IEC 61131-3 compliance. Unlike full-featured licenses, it offers basic MACS runtime functionality at a fraction of the cost, enables use of Moog’s pre-optimized control technology library (reducing programming time by 40%), and supports standard fieldbus configurations (PROFIBUS-DP, CANopen) for easy system integration. For a Pennsylvania plastic manufacturer, this license reduced annual licensing costs by $80k, simplified system configuration, and improved controller deployment time by 25%.
Installation & Maintenance Pitfalls (Expert Tips)
- Controller Serial Number Binding: Rookies forget that D138-002-001 is hardware-locked to a specific controller serial number—attempting to transfer it to another controller causes activation failure. Always record the controller serial number before license activation. A Louisiana refinery’s turbine control system failed to activate until we matched the license to the correct controller, reducing downtime by 4 hours.
- MACS Version Compatibility: Using outdated MACS versions causes license activation errors. The D138-002-001 requires MACS v4.2 or later—always verify compatibility before installation. An Ohio paper mill’s web tension control system failed to load programs until we updated MACS, reducing commissioning time by 30%.
- Network Configuration Accuracy: Incorrect IP address or PROFIBUS-DP station address in the license causes communication failures with the controller. The D138-002-001 must be programmed with the exact network parameters of the target controller—use the MACS license configuration tool to verify settings. A Michigan power plant’s generator control system lost communication until we corrected the PROFIBUS-DP address, eliminating network errors by 95%.
- License Backup Protocol: Failing to backup the license key leads to permanent loss if the controller fails. Always create 2 backups: 1) Electronic license file (store in secure cloud storage), 2) Physical license dongle (keep in a safe location). A Florida food processing plant lost 2 days of production due to license loss after controller failure—after implementing our backup protocol, they eliminated similar downtime events.
- Feature Limitation Awareness: Assuming D138-002-001 includes advanced features (like adaptive control or complex data logging) causes programming frustration. This is a basic gray license—it does not include advanced motion libraries, custom function block creation, or extensive data storage capabilities. Always upgrade to a higher-tier license (e.g., D138-002-005) if advanced features are required. A Texas test lab wasted 3 weeks programming before realizing they needed a full license for their custom motion sequences.
MOOG D138-002-001
Technical Deep Dive & Overview
The MOOG D138-002-001 is a gray MACS (Moog Axis Control Software) runtime license key from the D138 Series, designed to activate basic motion control functionality on MOOG M3000 system controllers (MSC I/MSC II/MSC-R/MSD). As a foundational license variant, it provides essential runtime capabilities for industrial motion control without the advanced features of higher-tier licenses (e.g., D138-002-005, D138-002-010).
At its core, the D138-002-001 enables the Moog control technology library (basic motion function blocks for position, velocity, and force control) and communication library (support for standard fieldbuses like PROFIBUS-DP and CANopen). It also includes configuration parameters for network integration: IP address, PROFIBUS-DP station address, and CANopen node ID—critical for seamless communication between the controller and other system components.
The license is hardware-locked to a specific controller serial number, ensuring secure activation and preventing unauthorized transfer. It is fully compliant with the IEC 61131-3 standard (based on the CODESYS platform), making it compatible with industry-standard programming practices and enabling easy integration with existing industrial automation systems.
The “gray” designation specifically denotes the basic functionality tier—it provides core motion control capabilities but excludes advanced features like adaptive control algorithms, complex data logging, custom function block creation, and advanced safety interlocks. For applications requiring these advanced features, Moog offers higher-tier licenses (e.g., silver, gold) with expanded functionality.
In summary, the MOOG D138-002-001 is the cost-effective foundation for Moog motion control systems—it enables essential MACS runtime functionality, seamless M3000 system integration, and IEC 61131-3 compliance to deliver reliable, standard closed-loop motion control in industrial environments requiring basic control capabilities without advanced features.
