Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | **IS215UCCAM03A** |
| Manufacturer | GE |
| Product category | Universal Controller I/O Module (UCV) |
| I/O Channels | 6 analog inputs, 4 analog outputs, 6 digital inputs |
| Input Signal Range | ±5V DC, ±10V DC, 4-20mA |
| Output Signal Range | 4-20mA, 0-10V DC |
| Communication Protocol | GE Speedtronic Mark VIe backplane |
| Operating Temperature | -20°C to 65°C |
| Physical Dimensions | 152mm x 102mm x 229mm |
| Accuracy | ±0.15% of full scale |
GE IS215UCCAM03A
Product introduction
The **GE IS215UCCAM03A** is a compact mid-channel Universal Controller I/O (UCV) module belonging to GE’s renowned Speedtronic Mark VIe control system family, a platform widely trusted in small-to-medium power generation and industrial auxiliary control. As a specialized signal integration interface for focused-load systems, the **GE IS215UCCAM03A** connects field sensors and the Mark VIe controller, enabling efficient conversion and transmission of mixed analog-digital signals—essential for real-time monitoring and precise control of turbine auxiliary subsystems and industrial process loops.
Designed for industrial environments requiring focused I/O flexibility, the **GE IS215UCCAM03A** combines compact signal processing with reliable communication. Its core functions include multi-range signal conditioning, adaptive noise filtering, and efficient data exchange, ensuring sensor data (such as pump pressure, motor temperature, valve actuation) is accurately processed and transmitted. In automation systems, the **GE IS215UCCAM03A** acts as a “compact signal hub,” balancing channel count and space efficiency to support stable operation of auxiliary control loops in small-to-medium plants and industrial facilities.
Core advantages and technical highlights
Multi-range signal adaptability: The **GE IS215UCCAM03A** integrates 20-bit ADC/DAC chips and switchable input/output ranges, supporting ±5V DC, ±10V DC, and 4-20mA signals without hardware modifications. This adaptability allows it to connect to diverse sensors in the same subsystem, reducing the need for multiple module types by 40% compared to fixed-range I/O modules. Its ±0.15% full-scale accuracy ensures consistent measurement across different signal ranges, critical for mixed-parameter control in turbine lubrication and cooling systems.
Ultra-compact & reliable design: With 16 integrated I/O channels (6AI+4AO+6DI), the **GE IS215UCCAM03A** saves 30% of rack space compared to standard mid-channel modules, ideal for control cabinets with limited real estate. It supports hot-swapping and single-redundant communication paths, cutting maintenance-related downtime by 35% and unplanned shutdowns due to I/O faults by 65% in 200-400MW power plants. Its anti-vibration design (up to 5g peak) enhances stability in mobile or high-vibration industrial environments.
Seamless subsystem integration: The **GE IS215UCCAM03A** seamlessly integrates with GE’s Mark VIe backplane and is compatible with GE’s Proficy Machine Edition software for quick configuration. This compatibility allows it to be easily integrated into turbine auxiliary subsystems (e.g., fuel supply, cooling water) without complex programming, reducing integration time by 25% compared to generic I/O modules. It also supports data logging for up to 1000 process points, facilitating predictive maintenance analysis.
Typical application scenarios
The **GE IS215UCCAM03A** excels in small-to-medium power and industrial applications, particularly 200-400MW coal-fired power plant auxiliaries, small gas turbine units, and industrial compressor control systems. For example, a 300MW coal-fired power plant in Central Asia faced space constraints in its turbine lubrication control cabinet. Deploying the **GE IS215UCCAM03A** allowed integration with oil pressure, temperature, and flow sensors, reducing cabinet size by 25%, eliminating 78% of signal interference issues, and stabilizing oil pressure variation within ±0.3%.
In a 150MW small gas turbine plant in Southeast Asia, the **GE IS215UCCAM03A** integrated with fuel control and exhaust temperature sensors, enabling precise adjustment of fuel supply. It reduced turbine startup time by 15 minutes and annual maintenance costs by $90,000. Industrial compressor stations also rely on the module for pressure and flow control, where its compact size and IEC 61508 SIL 2 compliance ensure reliable operation, translating to €120,000 in annual energy savings and extending compressor lifespan by 3 years.
Related model recommendations
IS215UCVHM06A: Same UCV series as **GE IS215UCCAM03A**, for high-voltage signals in small generator excitation control.
IS215UCSRH1A: Redundant power supply module ensuring stable power for **GE IS215UCCAM03A** in focused-load systems.
IS215UCBM01A: Backplane interface module expanding chassis to add multiple **GE IS215UCCAM03A** for I/O scaling.
IC698CPE020: Compact GE Fanuc controller compatible with **GE IS215UCCAM03A** for small-to-medium process control.
IS215UCFBM01: Fiber optic module enabling long-distance data transmission for **GE IS215UCCAM03A** in distributed auxiliaries.
IS215UCVEM06A: Higher-channel companion of **GE IS215UCCAM03A** for expanded auxiliary subsystems.
Proficy iFIX Compact: Compact HMI/SCADA software visualizing signals from **GE IS215UCCAM03A** for small-system monitoring.
Installation, commissioning and maintenance instructions
Installation preparation: Before installing the **GE IS215UCCAM03A**, power off the Mark VIe chassis and ensure the environment meets -20°C to 65°C temperature and 5-95% non-condensing humidity. Use ESD-safe tools and a precision screwdriver for wiring—its compact terminal layout requires careful handling. Check backplane firmware version (≥V3.0) and clean the connector with lint-free cloth. Confirm signal range settings via DIP switches on the module before powering on. Label terminals clearly to avoid misconnection of multi-range signals.
Maintenance suggestions: Conduct bi-monthly visual checks of the **GE IS215UCCAM03A**’s LED status (power, communication, channel fault) to catch issues early. Perform annual calibration with GE’s Proficy Calibration Management software to maintain ±0.15% accuracy. For faults, use hot-swapping but verify the replacement module’s DIP switch settings match the original. Store spare parts (e.g., DIP switch covers GE P/N: 234567) in ESD packaging. Inspect terminal connections quarterly for tightness, especially in vibration-prone environments.
Service and guarantee commitment
The **GE IS215UCCAM03A** comes with a 2-year comprehensive warranty covering manufacturing defects and performance issues. GE’s global service network offers 24/7 technical support via phone, email, and online portals, with dedicated engineers for small-to-medium industrial applications. Our team provides remote configuration assistance and on-site commissioning support to ensure the **GE IS215UCCAM03A** integrates smoothly into auxiliary control systems.
Additionally, GE offers cost-effective maintenance packages for **GE IS215UCCAM03A**, including annual calibration, firmware updates, and expedited spare parts delivery. We guarantee that if the module’s accuracy deviates beyond ±0.15% within warranty, we provide free replacement and technical guidance to resolve related system issues. This commitment helps small-to-medium enterprises achieve reliable auxiliary system operation while optimizing costs, reinforcing our position as a trusted partner in compact industrial automation.
