GE IC670ALG230 | Field Control 8-Channel Analog Current Input Module

  • Model: IC670ALG230
  • Alt. P/N: ALG230 (functional acronym)
  • Series: GE Fanuc / Emerson Field Control (IC670)
  • Type: Analog current-source input module
  • Key Feature: 8 single-ended inputs, 0-20 mA / 4-20 mA, 12-bit resolution, group-isolated
  • Primary Use: Reads loop-powered 4-20 mA transmitters (pressure, flow, temp) in remote I/O drops .
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Part number: IC670ALG230
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Description

Key Technical Specifications
  • Model Number: IC670ALG230
  • Manufacturer: GE Fanuc / Emerson
  • Input Channels: 8 single-ended, common supply
  • Input Range: 0-25 mA (over-range) / default 0-20 mA; 4-20 mA selectable via dip-switch / set-point
  • Impedance: 2.87 kΩ (creates ≈ 1-5 V drop)
  • Resolution: 12-bit (4 096 counts); 5 µA per LSB
  • Accuracy: ±0.1 % full scale @ 25 °C; ±0.25 % over –20 °C … +70 °C
  • Update Rate: 60 µs per channel (≈ 16 kHz aggregate)
  • Power: 24 VDC bus-supplied; 25 mA module only + loop current (max 210 mA)
  • Isolation: 1500 VAC for 1 min / 250 VAC continuous channel-to-logic
  • Connector: 25-terminal integrated spring-clamp block (AWG 14-22)
  • Environmental: –20 °C to +70 °C operational, conformal-coated, IP20 (IP54 with gasketed case)
IC670ALG230

IC670ALG230

Field Application & Problem Solved
A remote I/O station on a cooling-tower doesn’t want to land eight 4-20 mA transmitters on a PLC rack 200 m away—it wants one card in the field. Slide the IC670ALG230 into a Bus Interface Unit, land two wires per loop, and you have eight isolated, 12-bit current inputs ready for PLC commands. When the card fails the loops go dead and the HMI flags “COMM FAIL”; swap the module (draw-out style), snap the 25-terminal plug back in, and the readings re-appear exactly as before—no software reload, no re-addressing. Found in every IC670 remote drop from water-treatment plants to wind-turbine nacelles. Value is distance: one card replaces eight analog isolators, a fuse block, and a handful of shield-terminals.

Installation & Maintenance Pitfalls (Expert Tips)
Loop-power sag—card resets when all 8 loops hit 20 mA
The 24 VDC bus must supply module current (25 mA) plus the sum of all loop currents (up to 160 mA). If the bus sags below 18 V the A/D reference collapses and readings drift. Meter 24 V under full load; if it dips, upsize the bus supply or add a local 24 V booster.
4-20 mA dip-switch miss—scaling reads 0-20 mA, DCS shows 25 % high
A small slide-switch on the side selects 0-20 mA or 4-20 mA. If you leave it at 0-20 mA the PLC sees 4096 counts @ 20 mA instead of 3200 counts, so your 12 mA reading is 25 % high. Always verify the switch position before you apply loops.
Wire size cheat—spring clamp cracks, intermittent fault
The 25-terminal block accepts AWG 14-22 one wire or two AWG 18. If you force two #14s the spring cracks and the channel drops out under vibration. Use a ferrule or step down to #18 for doubles—torque to 0.5 N·m.

IC670ALG230

IC670ALG230

Shield ground loop—noise spikes @ 60 Hz
The module is group-isolated; land shield drain at the module and at the PLC and you create a ground loop that shows up as 60 Hz ripple. Earth-ground the shield at the PLC only—float it at the module.
Technical Deep Dive & Overview
IC670ALG230 is a remote I/O slice frozen in 1995 silicon. A 12-bit ADC multiplexes eight channels, creates a 1-5 V drop across the 2.87 kΩ resistor, and ships the counts to the Bus Interface Unit over the internal parallel bus. Because the module is group-isolated and fuse-less you can swap it hot—just kill the 24 V field supply first or you’ll arc-weld the 25-terminal plug. Treat the loop wires like instrumentation cable and the card will keep the transmitters talking for another thirty years