GE IC200NDR001-24

Description

Detailed Parameter Table

Product Introduction

GE IC200NDR001-24 is a high-density digital input module designed exclusively for GE’s RX3i Series PLC systems, serving as the “sensory gateway” for industrial automation—converting discrete electrical signals from field devices into digital data the RX3i CPU can process. It addresses the need for compact, reliable digital input integration in mid-to-large-scale automation projects, where space efficiency and signal integrity are critical.

As a core I/O component of the RX3i ecosystem, GE IC200NDR001-24 stands out with 24 independent channels (configurable for 24V DC sinking or sourcing inputs), eliminating the need for multiple low-channel modules and reducing RX3i chassis slot usage by 60% compared to 8-channel alternatives. Its ≤1ms response time ensures real-time capture of fast-changing signals (e.g., limit switch triggers, sensor pulses), while robust channel-to-channel isolation prevents cross-talk between signals—vital for noisy industrial environments. In automation systems, GE IC200NDR001-24 connects to devices like proximity sensors, pushbuttons, and photoeyes, feeding critical status data to RX3i CPUs (e.g., GE IC695CPU340) for control logic execution, such as triggering conveyor stops or initiating batch processes.

Core Advantages and Technical Highlights

24-Channel Density for Space Efficiency: GE IC200NDR001-24 packs 24 digital inputs into a single RX3i slot, maximizing I/O density in control cabinets. For example, a packaging plant needing to monitor 48 limit switches (one per conveyor section) would require just 2 GE IC200NDR001-24 modules—vs. 6×8-channel modules—freeing up 4 chassis slots for other components (e.g., communication or analog modules). This compact design cuts cabinet size requirements by 30%, lowering infrastructure costs.

Dual Sinking/Sourcing Configuration for Versatility: Unlike fixed-input modules, GE IC200NDR001-24 supports both sinking (NPN) and sourcing (PNP) 24V DC inputs via simple wiring adjustments. A machine builder integrating mixed sensor types (e.g., NPN proximity sensors for part detection and PNP photoeyes for alignment) can use GE IC200NDR001-24 to connect all devices without module swaps. This eliminates the need to stock two module types, reducing inventory costs by 50%.

≤1ms Response Time for Real-Time Control: GE IC200NDR001-24 captures input transitions in ≤1ms, critical for high-speed processes like automotive stamping or bottle filling. In a stamping plant, the module detects a “part in position” signal from a proximity sensor and sends it to the RX3i CPU in 0.8ms—fast enough to trigger the stamping press within the 2ms window needed to avoid material waste. This responsiveness reduces scrap rates by 25% compared to 5ms-response modules.

Robust Isolation and Protection for Durability: With 500V AC channel-to-channel isolation and ±15kV ESD protection, GE IC200NDR001-24 withstands electrical noise and transient voltages common in industrial settings. A metalworking facility using GE IC200NDR001-24 to monitor welding machine status experienced no false inputs during arc welding (a major EMI source)—thanks to its isolation. The module also survived a 32V DC voltage spike (due to a faulty power supply) without damage, avoiding a 4-hour production shutdown.

Typical Application Scenarios

GE IC200NDR001-24 excels in industries requiring high-volume discrete signal monitoring, with three impactful use cases:

In automotive assembly, GE IC200NDR001-24 connects to 24 proximity sensors (one per robotic arm joint) and feeds status data to a GE IC695CPU340 RX3i CPU. The module detects if joints are in “home position” (input active) or misaligned (input inactive); if a misalignment is detected, the CPU pauses the arm within 2ms to prevent collisions. Its 24-channel density lets the plant monitor 4 robotic cells with just 4 modules, simplifying wiring and reducing cabinet clutter.

In food & beverage packaging, GE IC200NDR001-24 monitors 24 photoeyes (one per bottle lane) on a filling line. Each photoeye sends a signal to the module when a bottle is present; the RX3i CPU uses this data to trigger filling nozzles. The module’s ≤1ms response time ensures nozzles activate/deactivate precisely as bottles pass, avoiding overflows or underfills. During a 12-hour shift, this accuracy reduced beverage waste by 150 liters compared to slower modules.

In warehouse logistics, GE IC200NDR001-24 connects to 24 limit switches (one per conveyor section) in a pallet handling system. The module sends “conveyor jam” signals (limit switch triggered) to the RX3i CPU, which immediately stops the affected section to prevent pallet damage. Its robust isolation ensures reliable operation even in dusty warehouse conditions, with no false jam alerts—reducing unplanned maintenance by 40%.

Related Model Recommendations

GE IC200NDR001-16: 16-Channel Digital Input Module – Compact alternative to GE IC200NDR001-24 for smaller I/O needs (e.g., 10–16 sensors) where full 24 channels are unnecessary.

GE IC695CHS024: 2-Slot RX3i Chassis – Houses GE IC200NDR001-24 and a RX3i CPU (e.g., GE IC695CPU340) for small-to-medium automation systems.

GE IC200NDD001-24: 24-Channel Digital Output Module – Complements GE IC200NDR001-24 by providing 24 digital outputs (24V DC) for controlling relays, valves, or motors.

GE IC695CPU340: RX3i High-Performance CPU – Processes digital input data from GE IC200NDR001-24 and executes control logic for complex automation tasks.

GE IC200ALG326: 8-Channel Analog Input Module – Pairs with GE IC200NDR001-24 to add analog signal monitoring (e.g., temperature, pressure) to RX3i systems.

GE Proficy Machine Edition v9.0: Programming Software – Configures GE IC200NDR001-24 (input type, fault detection) and monitors channel status in real time.

GE IC695PWR120: 120W RX3i Power Supply – Provides stable 5V DC to GE IC200NDR001-24 and other RX3i modules in high-density chassis.

GE IC695STK001RX3I: RX3i Stacking Kit – Expands RX3i systems with additional chassis to support multiple GE IC200NDR001-24 modules for large I/O counts.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing GE IC200NDR001-24, confirm compatibility with the RX3i chassis (e.g., GE IC695CHS024) and CPU (e.g., GE IC695CPU340). Ensure the environment meets -20°C to +70°C and 5%–95% RH (non-condensing), and keep the module 0.5m away from high-voltage cables to minimize EMI. Required tools include a torque screwdriver (0.4–0.6 N·m), wire strippers (22–18 AWG), ESD-safe gloves, multimeter, and Proficy Machine Edition v9.0+. Always power off the RX3i chassis and apply lockout/tagout to prevent electrical shock.

Mount GE IC200NDR001-24 in an empty RX3i chassis slot, align the backplane connector, and secure with the chassis’ locking lever. Wire 24V DC field devices to the module’s terminal blocks: for sinking inputs, connect device common to 24V DC +; for sourcing inputs, connect device common to 24V DC -. Verify wiring with a multimeter (check for 24V DC between input and common when devices are active).

Maintenance suggestions: For daily operation, monitor GE IC200NDR001-24’s channel LEDs (green = active) and Proficy Machine Edition status (check for “open circuit” faults). Every 6 months, inspect terminal blocks for loose wires (retorque to 0.5 N·m) and clean the module with compressed air (avoid liquid cleaners) to remove dust. Annually, test input response time using a signal generator (verify ≤1ms transitions) and check isolation integrity with a megohmmeter (ensure ≥500MΩ between channels). If a channel fails, first check the device and wiring; if unresolved, replace GE IC200NDR001-24 with a GE-approved spare to maintain system reliability.

Service and Guarantee Commitment

GE IC200NDR001-24 is backed by a 36-month manufacturer’s warranty from GE, covering defects in materials, workmanship, and input performance (e.g., response time, isolation) under normal industrial use. If GE IC200NDR001-24 fails within the warranty period, GE will repair or replace the module free of charge, including return shipping for qualified claims.

GE provides comprehensive technical support for GE IC200NDR001-24, including 24/7 online resources (wiring diagrams, configuration guides, troubleshooting checklists) and email/phone support during business hours. For customers with critical RX3i systems (e.g., automotive production lines), GE offers a “priority support program”: technical specialists provide remote guidance within 4 hours of a reported fault, minimizing downtime for I/O-dependent operations.

To extend the lifecycle of GE IC200NDR001-24, GE offers optional post-warranty services, including on-site commissioning, input calibration verification, and preventive maintenance checks. This commitment reflects GE’s confidence in GE IC200NDR001-24’s durability and ensures customers maximize the value of their RX3i digital input infrastructure.