GE DS3800HRDA1D1D | Speedtronic Mark IV Analog Input / Signal Conditioning Board

  • Brand: General Electric (GE)
  • Model: DS3800HRDA1D1D
  • Product Type: Analog Input / Signal Conditioning Board
  • Series: Speedtronic Mark IV (DS3800 Series)
  • Core Function: Acquires, isolates, and scales low-level analog signals (±10 V, 0–10 V, 0–5 V, 4–20 mA) from temperature, pressure, and position sensors; provides conditioned outputs to Mark IV A/D or CPU cards for closed-loop control and protection algorithms
  • Key Specs: 12-bit ADC resolution, 1500 V AC isolation, on-board trim pots for offset/gain, –20 °C to +70 °C, IEEE 344 seismic qualified, CE & RoHS compliant
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Part number: DS3800HRDA1D1D
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Description

DS3800HRDA1D1D: Product Overview

The DS3800HRDA1D1D is a daughterboard-grade analog input conditioner that plugs onto a motherboard carrier inside the GE Speedtronic Mark IV rack. It sits electrically between field analog sources and the central CPU, converting ±10 V, 0–10 V, 0–5 V, or 4–20 mA signals from RTDs, pressure transducers, and position sensors into 12-bit digital words that the CPU can use for speed control, temperature limiting, and protective tripping. Because it is hardware-deterministic (no firmware), the card delivers bit-exact timing across all three legs of a TMR string, making it suitable for SIL-2 / API 670 safety loops.
The board belongs to the DS3800 daughterboard architecture, allowing hot-swap replacement without rewiring the turbine deck. Gold-plated edge fingers, conformal coat, and –20 °C to +70 °C rating ensure 25-year service life in coal-dust, salt-fog, or high-vibration environments.

GE DS3800HRDA1D1D

GE DS3800HRDA1D1D

DS3800HRDA1D1D: Technical Specifications

  • Model Number: DS3800HRDA1D1D
  • Manufacturer: General Electric (GE)
  • Product Type: Analog Input / Signal Conditioning Board
  • System Compatibility: Speedtronic Mark IV (6BA06 slot)
  • Input Range: ±10 V, 0–10 V, 0–5 V, 4–20 mA (jumper-selectable per channel)
  • ADC Resolution: 12-bit monotonic, ±½ LSB INL
  • Sampling Rate: 100 kHz max (jumper-selectable 1 kHz, 10 kHz, 100 kHz)
  • Isolation: 1500 V AC channel-to-ground, 500 V channel-to-channel
  • Filter: 2-pole Butterworth, 10 Hz–10 kHz jumper-selectable
  • Trimmers: Offset and gain pots per channel (front-access)
  • Connectors: 20-pin ribbon (field side) + VME edge fingers (back-plane side)
  • Power Rails: +5 V logic, ±15 V analog, <1 W per channel
  • Indicators: Green = channel active, Red = over-range / fault
  • Operating Temperature: -20 °C to +70 °C; Storage: -55 °C to +125 °C
  • Certifications: CE, RoHS, IEEE 344 seismic, SIL-2 suitable

Core Features & Customer Value

Hardware-Deterministic Timing
Because the card contains no flashable firmware, every channel responds with bit-exact timing across all three legs of a TMR string. This eliminates scan-to-scan jitter that could introduce voter disagreement, giving you SIL-2 / API 670 confidence for overspeed, over-temperature, or flame-detection loops.
Hot-Swap Ready
Daughterboard form allows you to extract and insert the card while the turbine remains on-line (provided the carrier is in a TMR string). Mean-time-to-repair is <5 minutes, so you avoid forced outages and start-up delays.
Field-Calibratable Without Software
On-board trim pots let you adjust offset and gain on the turbine deck using only a screwdriver and a DMM. This eliminates the need for a laptop or OEM service call when you swap sensors, change cable runs, or recalibrate after a major overhaul.
Surge-Hardened for Harsh Sites
TVS diodes on every input clamp >500 V spikes from lightning, VFD switching, or exciter flash-over. The 1500 V galvanic isolation barrier prevents ground-fault currents from propagating into the low-voltage CPU domain, extending card life beyond 25 years in coal-dust, salt-fog, or high-vibration environments.

GE DS3800HRDA1D1D

GE DS3800HRDA1D1D

Typical Applications

Gas Turbine Bearing & Combustor Monitoring
In large combined-cycle plants, DS3800HRDA1D1D is widely used to condition bearing-metal RTDs and combustion-can pressure transmitters. The 12-bit resolution and <5 µs settling time allow the CPU to detect sub-degree temperature rises or millisecond pressure transients that precede a flame-out, enabling predictive shutdowns that avoid thermal damage.
Steam Turbine Governor & Extraction Control
The card’s 4–20 mA capability makes it the preferred interface for steam-valve position LVDTs and exhaust-pressure transmitters. During load ramps, the deterministic 100 kHz update rate prevents valve dither, extending servo life beyond 100 000 cycles while maintaining ±0.1 % pressure control accuracy.
Island-Mode & Black-Start Sites
On offshore platforms or remote peaking plants, the –20 °C rating and conformal coat allow the card to run without HVAC. Battery-backed operation is supported because the card draws <1 W and continues to deliver accurate readings when external transmitters are powered from station DC.