GE DS3800DFEB1C1B | Turbine Control Low-Level Analog Interface Module

Product Brief

  • Brand: General Electric (GE)
  • Model: DS3800DFEB1C1B
  • Product Type: Analog Input / Signal Conditioning Board
  • Series: Speedtronic Mark IV (DS3800 Series)
  • Core Function: Acquires, isolates, and scales low-level analog signals (±10 V, 0–10 V, 0–5 V, 4–20 mA) from temperature, pressure, and position sensors; provides conditioned outputs to Mark IV A/D or CPU cards for closed-loop control and protection algorithms
  • Key Specs: 24 V DC input supply, -40 °C to +85 °C operating range, 10 cm × 5 cm × 2 cm module size, <100 g weight, multiple I/O channels, built-in diagnostics
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Description

DS3800DFEB1C1B: Product Overview

The DS3800DFEB1C1B is a daughterboard-grade analog input conditioner that plugs onto a motherboard carrier inside the GE Speedtronic Mark IV rack. It sits electrically between field sensors and the central CPU, converting low-level analog signals (mV to ±10 V) from RTDs, pressure transducers, and position sensors into conditioned voltage/current outputs that the CPU can use for speed control, temperature limiting, and protective tripping. Because it is hardware-deterministic (no firmware), the card delivers bit-exact timing across all three legs of a TMR string, making it suitable for SIL-2 / API 670 safety loops.
The board belongs to the DS3800 daughterboard architecture, allowing hot-swap replacement without rewiring the turbine deck. Gold-plated edge fingers, conformal coat, and –40 °C to +85 °C rating ensure 25-year service life in coal-dust, salt-fog, or high-vibration environments.

DS3800DMPK1E1D

DS3800DMPK1E1D

DS3800DFEB1C1B: Technical Specifications

  • Model Number: DS3800DFEB1C1B
  • Manufacturer: General Electric (GE)
  • Product Type: Analog Input / Signal Conditioning Board
  • System Compatibility: Speedtronic Mark IV (6BA06 slot)
  • Input Supply Voltage: 24 V DC (field-side)
  • Input Signal Range: ±10 V, 0–10 V, 0–5 V, 4–20 mA (jumper-selectable)
  • Isolation: 1500 V AC channel-to-ground, 500 V channel-to-channel
  • Filter: 2-pole Butterworth, 10 Hz–10 kHz jumper-selectable
  • Connectors: 20-pin ribbon (field side) + VME edge fingers (back-plane side)
  • Power Consumption: <1 W per channel
  • Operating Temperature: -40 °C to +85 °C
  • Dimensions: 10 cm × 5 cm × 2 cm (approx.)
  • Weight: <100 g
  • Built-in Diagnostics: Channel health LEDs, over-range detection
  • Certifications: CE, RoHS, IEEE 344 seismic qualified

Core Features & Customer Value

Hardware-Deterministic Timing
No firmware means every channel responds with bit-exact timing across all three TMR legs, eliminating scan-to-scan jitter that could introduce voter disagreement. You get SIL-2 / API 670 confidence for overspeed, over-temperature, or flame-detection loops without external safety relays.
Hot-Swap Ready
Daughterboard form allows you to extract and insert the card while the turbine remains on-line (provided the carrier is in a TMR string). Mean-time-to-repair is <5 minutes, so you avoid forced outages and start-up delays.
Field-Calibratable Without Software
On-board trim pots let you adjust offset and gain on the turbine deck using only a screwdriver and a DMM. This eliminates the need for a laptop or OEM service call when you swap sensors, change cable runs, or recalibrate after a major overhaul.
Surge-Hardened for Harsh Sites
TVS diodes on every input clamp >500 V spikes from lightning, VFD switching, or exciter flash-over. The 1500 V galvanic isolation barrier prevents ground-fault currents from propagating into the low-voltage CPU domain, extending card life beyond 25 years in coal-dust, salt-fog, or high-vibration environments.

DS3800DMPK1E1D

DS3800DMPK1E1D

Typical Applications

Gas Turbine Bearing & Combustor Monitoring
In large combined-cycle plants, DS3800DFEB1C1B is widely used to condition bearing-metal RTDs and combustion-can pressure transmitters. The 24 V DC supply and –40 °C rating allow it to run directly on the turbine deck without HVAC, while the 10 cm × 5 cm footprint keeps the rack footprint small.
Steam Turbine Governor & Extraction Control
The card’s 4–20 mA capability makes it the preferred interface for steam-valve position LVDTs and exhaust-pressure transmitters. During load ramps, the deterministic update rate prevents valve dither, extending servo life beyond 100 000 cycles while maintaining ±0.1 % pressure control accuracy.
Island-Mode & Black-Start Sites
On offshore platforms or remote peaking plants, the built-in diagnostics and 24 V DC supply allow the card to run from station batteries. Battery-backed operation is supported because the card draws <1 W and continues to deliver accurate readings when external transmitters are powered from station DC.