GE 531X307LTBAKG1 | EX2100e Main Excitation Control Board for Large Synchronous Generators

  • Model: 531X307LTBAKG1
  • Alt. P/N: LTB function card; revs –AG1, –AG2, etc.
  • Series: EX2100e digital excitation platform
  • Type: Main excitation control board (LTB)
  • Key Feature: Sub-millisecond DSP+FPGA control, dual-channel redundancy, hot-swap, Modbus-TCP
  • Primary Use: Automatic voltage regulation (AVR), field current control, and integrated protection for large synchronous generators
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Part number: GE 531X307LTBAKG1
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Description

Key Technical Specifications
  • Model Number: 531X307LTBAKG1
  • Manufacturer: GE Power (General Electric)
  • Control Processor: High-speed DSP + FPGA, ≤ 1 ms control loop

  • Input Signals: 3-phase PT voltage, stator CT current, rotor current feedback

  • Output Signals: 6/12-pulse SCR gate pulses, alarm relays, Modbus-TCP status

  • Communication: 10/100 Mbps Ethernet (Modbus/TCP)

  • Protection Functions: Over-excitation limiter (OEL), under-excitation limiter (UEL), V/Hz limiter, low-frequency protection (LFP), PSS

  • Redundancy: Dual-channel hot-swap support; < 10 ms switch-over

  • Power Supply: +5 VDC / ±15 VDC from EX2100e rack

  • Operating Temperature: 0 °C to +60 °C

  • Standards: IEEE 421.5, IEC 61508, EMC IEC 61000-4

  • Dimensions: Standard EX2100e 6U card; hot-swap rails
  • Status: Factory discontinued – new & tested spares available

    GE 531X307LTBAKG1

    GE 531X307LTBAKG1

Field Application & Problem Solved
In combined-cycle plants the biggest headache is keeping a 300 MW generator on-line when the grid throws a 15 % voltage dip. The board lives in the EX2100e rack—samples PT/CT every millisecond, fires SCR gates to shove extra field current into the rotor, and damps the swing with on-board PSS. You’ll typically find one per exciter cubicle on 9F peakers—swap time is under ten seconds with the unit at turning gear. Core value: it collapses AVR, protection, and PSS into one hot-swap card you can change without dropping the unit

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Installation & Maintenance Pitfalls (Expert Tips)
Ethernet Port Lives at Bridge Potential – Use Isolated Laptop
The RJ-45 is tied to the same ground as the 690 V SCR bridge. If you plug in a grounded laptop you’ll short the shield and fry the PHY. Use a battery laptop or an isolated USB-Ethernet dongle.
Hot-Swap Only with Dual Channel Enabled
The card will pull out live only if the redundant LTB is healthy. If you yank it on a simplex rack the exciter trips and you lose the generator. Confirm “Redundant OK” LED before you twist the latch.
DSP Clock Drifts with Heat – Re-Calibrate Every Major
After five summers at 55 °C the crystal drifts 20 ppm and the PSS phase shifts 3°. Run the built-in cal routine in ToolboxST or you’ll chase low-damp oscillations that look like grid instability.
Spare Lead-Time Is 6-8 Weeks – Keep One on the Shelf
Factory stock is gone; new & tested spares are available but not overnight. If you crack a layer or burn the RJ-45 you’ll be down until the part arrives—keep one in stores or you’ll discover the weakness during the next grid event

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GE 531X307LTBAKG1

GE 531X307LTBAKG1

Technical Deep Dive & Overview
Internally the card is a DSP + FPGA on a 6-layer board. The DSP closes the AVR loop every millisecond while the FPGA shapes the 6-pulse SCR pattern; both talk to the Mark VIe over Modbus-TCP. Lose the 5 V rail and the card shuts down, drops gate pulses, and throws “LTB FAIL” within 50 ms. No fan—heat-sink is bonded to the card frame; block airflow and the thermal sensor throttles the loop at 70 °C. Swap takes ten seconds: twist the latch, pull the old card, slide the new one in until the rails seat, and the exciter comes back on-line—no software reload required .