Description
EPRO CON011 9200-00001 Eddy Current Signal Converter
1. Product Description
The EPRO CON011 9200-00001 is a high-precision eddy current signal converter designed for industrial machinery monitoring and non-destructive testing applications. As part of Emerson EPro’s MMS 6000 system, it converts raw eddy current signals from sensors (e.g., PR6422/…, PR6423/…, PR6426/…) into standardized analog or digital outputs, enabling real-time measurements of shaft displacement, vibration, oil film thickness, and more. Its robust design and compliance with international standards like API 670 and ISO 10817-1 make it a trusted choice for critical infrastructure in industries such as power generation, petrochemicals, and manufacturing.
The EPRO CON011 9200-00001 is a high-precision eddy current signal converter designed for industrial machinery monitoring and non-destructive testing applications. As part of Emerson EPro’s MMS 6000 system, it converts raw eddy current signals from sensors (e.g., PR6422/…, PR6423/…, PR6426/…) into standardized analog or digital outputs, enabling real-time measurements of shaft displacement, vibration, oil film thickness, and more. Its robust design and compliance with international standards like API 670 and ISO 10817-1 make it a trusted choice for critical infrastructure in industries such as power generation, petrochemicals, and manufacturing.
2. Key Technical Parameters
| Parameter | Specification |
|---|---|
| Input Type | Eddy current sensor signals (PR6422/…–PR6426/…) |
| Output Signal | Analog voltage (0–5V DC) or current (4–20mA) |
| Supply Voltage | 24V DC |
| Response Time | <15μs |
| Temperature Range | -20°C to 60°C (standard); extended options available |
| Communication | RS485 (optional) |
| Protection Class | IP65 (CON011) or IP67 (CON011/91) |
EPRO CON011 9200-00001
3. Advantages and Features
- Multi-Sensor Compatibility: Supports PR6422 to PR6426 sensors, covering measurement ranges from ±1mm to ±24mm.
- High Precision: Offers linearity ≤1.0% (with PR6423 sensors) and temperature drift <2%/100K, ensuring reliable performance in harsh conditions.
- Fast Response: <15μs response time for dynamic monitoring of rotating machinery.
- Explosion-Proof Option: Models like CON011/91 are certified for use in hazardous environments (EEx ib IIC T6).
- Modular Design: Easy integration with MMS 6000 systems and flexible installation via LEMO connectors or screw terminals.
4. Application Areas and Case Studies
Industries:
Industries:
- Power generation (turbines, generators)
- Petrochemical and oil/gas (compressors, pumps)
- Manufacturing (rotating equipment)
Case Study:
A major petrochemical plant in China reduced unplanned downtime by 30% by deploying EPRO CON011 9200-00001 with PR6423 sensors to monitor shaft alignment in compressors. The system’s real-time vibration analysis enabled predictive maintenance, preventing costly failures.
A major petrochemical plant in China reduced unplanned downtime by 30% by deploying EPRO CON011 9200-00001 with PR6423 sensors to monitor shaft alignment in compressors. The system’s real-time vibration analysis enabled predictive maintenance, preventing costly failures.
5. Competitor Comparison
Compared to generic signal converters, the EPRO CON011 9200-00001 offers:
Compared to generic signal converters, the EPRO CON011 9200-00001 offers:
- Wider Dynamic Range: Handles signals from 0–24mm displacement without additional modules.
- Simplified Calibration: Pre-programmed sensor profiles reduce setup time by 50%.
- Long-Term Stability: Advanced circuit design ensures ±0.1% annual drift, outperforming alternatives.
EPRO CON011 9200-00001
6. Selection Recommendations
- Sensor Compatibility: Verify sensor type (e.g., PR6423 for 8mm diameter targets) and measurement range.
- Environment: Choose IP67-rated CON011/91 for wet or dusty environments.
- Budget: Balance features like RS485 communication with project requirements.
7. Precautions
- Installation: Align sensors perpendicular to targets and shield cables from EMI.
- Calibration: Regularly validate accuracy using EPro-certified tools.
- Safety: In hazardous areas, use approved barriers (e.g., MTL5048) with CON011/91.
