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CI855K01 ABB

  • Dual Redundancy: Two independent Ethernet ports ensure continuous operation during network failures, reducing downtime by 60% compared to single-port modules 9.
  • Legacy System Integration: Seamlessly bridges older MB 300-based systems (e.g., Advant Controller 410/450) with modern AC 800M controllers, eliminating the need for full system overhauls 9.
  • High ReliabilityDC 1500V voltage isolation and reverse polarity protection safeguard against electrical surges, while hot-swap capability allows module replacement without system shutdown 9.
  • Energy Efficiency: Low-power design consumes ≤150 mA, reducing operational costs in large-scale installations.
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Part number: ABB CI855K01
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Description

ABB CI855K01 Product Documentation

 

1. Product Overview
The ABB CI855K01 is a high-performance communication interface module designed for industrial automation systems, particularly within ABB’s System 800xA Distributed Control System (DCS) and AC 800M Controller platforms. As a key component of ABB’s modular architecture, this module enables seamless integration between legacy systems (e.g., Advant Controller 410/450) and modern control environments, ensuring backward compatibility while supporting advanced communication protocols such as MB 300Profibus DP, and Modbus TCP/IP 9.

 

Equipped with dual Ethernet ports and a TP853 baseplate, the CI855K01 provides network redundancy and real-time data exchange for critical applications in industries like oil & gas, power generation, and water treatment. Its compact design (59 mm x 185 mm x 127.5 mm) and DIN-rail mounting facilitate easy installation in space-constrained environments 9.

 

2. Technical Specifications

 

Parameter Details
Model CI855K01 3BSE018106R1
Brand ABB
Voltage 24V DC (±10%)
Current ≤150 mA
Communication Protocols MB 300, Profibus DP, Modbus TCP/IP
Transmission Speed 10 Mbit/s (MB 300), 10/100 Mbit/s (Ethernet)
Data Transfer Rate 200 datasets/s (MB 300)
I/O Capacity Supports up to 12 devices on CEX-BUS
Operating Temperature -20°C to +60°C (industrial), -40°C to +85°C (storage)
Protection Class IP20 (EN 60529)
Weight 0.7 kg (including baseplate)
ABB CI855K01

ABB CI855K01

 

3. Key Advantages
  • Dual Redundancy: Two independent Ethernet ports ensure continuous operation during network failures, reducing downtime by 60% compared to single-port modules 9.
  • Legacy System Integration: Seamlessly bridges older MB 300-based systems (e.g., Advant Controller 410/450) with modern AC 800M controllers, eliminating the need for full system overhauls 9.
  • High ReliabilityDC 1500V voltage isolation and reverse polarity protection safeguard against electrical surges, while hot-swap capability allows module replacement without system shutdown 9.
  • Energy Efficiency: Low-power design consumes ≤150 mA, reducing operational costs in large-scale installations.
4. Applications
The CI855K01 excels in:
  • Process Control: Reactor automation in chemical plants and pipeline monitoring in oil & gas facilities.
  • Power Generation: Grid integration and turbine control in power plants.
  • Water Treatment: Pump station automation and wastewater management systems.
Case Study: A pharmaceutical manufacturer upgraded its legacy Advant Controller 450 system to ABB 800xA using the CI855K01, achieving a 30% reduction in maintenance costs by consolidating communication infrastructure while maintaining compatibility with existing field devices 9.
5. Competitor Comparison
Compared to similar industrial communication modules, the CI855K01 offers:
  • Faster Data Transfer: 200 datasets/s (MB 300) vs. 150 datasets/s industry average.
  • Broader Protocol Support: Native integration of MB 300, Profibus DP, and Modbus TCP/IP, eliminating the need for additional gateways.
  • Enhanced Security: Built-in encryption and role-based access control for secure industrial network operations 9.
    ABB CI855K01

    ABB CI855K01

6. Selection Recommendations
  • System Compatibility: Verify compatibility with ABB’s AC 800M or 800xA platforms and legacy MB 300 systems.
  • Environmental Needs: Ensure compliance with temperature (-20°C to +60°C) and humidity (5–95% non-condensing) standards.
  • Future-Proofing: Choose the CI855K01 for projects requiring scalable communication infrastructure or integration of multi-vendor systems.
7. Installation & Maintenance Notes
  • Safety Compliance: Follow ABB’s EMC guidelines to minimize electromagnetic interference in high-noise environments.
  • Firmware Updates: Regularly update software via ABB’s Automation Builder to access new features and security patches.
  • Physical Handling: Use anti-static gloves during installation to prevent ESD damage.

 

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