BENTLY 3500/92 136180-01

Description

Detailed parameter table

BENTLY 3500/92 136180-01

Product introduction

The BENTLY NEVADA 3500/92 136180-01 is a high-performance communication gateway module, designed to serve as a critical bridge between 3500 series machinery protection systems and external industrial networks. It enables seamless data transmission between 3500 series modules—such as the 3500/05-01-02-00-00-01 rack interface, 3500/25 149369-01 Keyphasor monitor, and vibration monitors—and plant-wide control systems, SCADA, or monitoring software like 170190-01E.

This module acts as a protocol translator, converting data from the 3500 series proprietary format into industry-standard protocols (e.g., Modbus TCP/IP, Ethernet/IP) that are compatible with most industrial automation systems. Whether deployed in power plants, refineries, or manufacturing facilities, the 3500/92 136180-01 ensures that critical machinery health data is reliably transmitted to where it’s needed most, facilitating informed decision-making and efficient maintenance.

Core advantages and technical highlights

Multi-protocol support: The 3500/92 136180-01 supports a range of industry-standard protocols, including Modbus TCP/IP, Ethernet/IP, and Profibus DP. This versatility allows it to integrate with virtually any industrial control system, regardless of the protocol used. For example, it can transmit vibration data from the 3500/33 149986-01 to a Modbus-based DCS in a refinery, while simultaneously sending Keyphasor data from the 3500/25 149369-01 to an Ethernet/IP-based SCADA system in a power plant.

Dual Ethernet ports for redundancy: Equipped with two 10/100Base-T Ethernet ports, the module supports redundant network configurations. This ensures uninterrupted data transmission even if one network path fails—a critical feature for mission-critical applications where data loss could lead to unplanned downtime. The ports can be configured for load balancing or failover, providing flexibility in network design.

High-speed data transfer: With a maximum data transfer rate of 100Mbps, the 3500/92 136180-01 efficiently handles large volumes of real-time data from multiple 3500 series modules. It can simultaneously transmit vibration amplitudes, shaft speeds, and alarm statuses from up to 32 3500 racks, ensuring that control systems and monitoring software like 170190-01E receive timely updates.

Seamless integration with 170190-01E: The module is fully compatible with the 170190-01E configuration and monitoring software. It enables the software to access data from remote 3500 racks, expanding its monitoring range beyond local networks. Engineers can use 170190-01E to configure the 3500/92 136180-01’s network settings, define data transmission rules, and troubleshoot communication issues—all from a centralized interface.

Typical application scenarios

In large-scale power plants with multiple 3500 series racks distributed across turbine halls and generator rooms, the 3500/92 136180-01 aggregates data from each rack’s 3500/05-01-02-00-00-01 module. It converts this data to Modbus TCP/IP and transmits it to the plant’s DCS, allowing operators to monitor the health of all rotating machinery from a single control room. The 170190-01E software uses the gateway to access historical data from remote racks, enabling trend analysis and maintenance planning across the entire facility.

Within refineries with geographically dispersed compressor stations, the module connects each station’s 3500 racks to a central SCADA system via Ethernet/IP. It prioritizes critical data—such as high vibration alarms from the 3500/33 149986-01—ensuring that operators are alerted immediately to potential issues. The 3500/92 136180-01 also enables the SCADA system to send configuration updates to the 3500/25 149369-01 Keyphasor monitors, allowing remote adjustment of speed measurement parameters.

In manufacturing plants with legacy Profibus-based control systems, the module acts as a protocol converter, translating data from 3500 series modules into Profibus DP. This allows the plant’s existing control system to monitor production line machinery—such as motors and gearboxes—without requiring expensive upgrades. The 170190-01E software uses the gateway to collect data from these legacy systems, integrating it with data from newer Ethernet-based networks for comprehensive analysis.

3500/92 136180-01

Relationship with 170190-01E and other modules

The 3500/92 136180-01 works in close collaboration with the 170190-01E software and other 3500 series modules:

With 170190-01E: The gateway extends the software’s reach to remote 3500 racks, enabling centralized monitoring and configuration. 170190-01E can push configuration changes to the 3500/92 136180-01, which then distributes them to connected modules like the 3500/05-01-02-00-00-01 and 3500/25 149369-01.

With 3500/05-01-02-00-00-01: The gateway retrieves aggregated data from the rack interface module, including real-time measurements and alarms. It converts this data into standard protocols for transmission to external systems, while also receiving commands from these systems and passing them to the 3500/05-01-02-00-00-01 for execution.

With 3500/25 149369-01: It transmits shaft speed and phase data from the Keyphasor monitor to control systems and 170190-01E, enabling synchronized analysis with vibration data. The gateway also forwards configuration updates from 170190-01E to the 3500/25 149369-01.

Related model recommendations

3500/92-04-01-00 136180-01: A variant with enhanced cybersecurity features, including encryption and access control, for applications requiring strict data protection.

170190-01E: Configuration and monitoring software that uses the 3500/92 136180-01 to access data from remote 3500 racks.

3500/05-01-02-00-00-01: Rack interface module that provides data to the 3500/92 136180-01 for transmission to external systems.

3500/25 149369-01: Keyphasor monitor whose data is transmitted via the 3500/92 136180-01 to control systems and software.

3500/15 106M1079-01: Redundant power supply module that ensures continuous operation of the 3500/92 136180-01.

149992-01: Shielded Ethernet cable for connecting the gateway to industrial networks, minimizing signal interference.

Installation, commissioning and maintenance instructions

Installation preparation: Install the 3500/92 136180-01 in an available slot in the 3500 series rack, ensuring it is positioned to facilitate network cable connections. Power off the rack before installation and use an anti-static wrist strap to prevent electrostatic damage. Required tools include a torque wrench (0.5-0.7Nm) and Phillips screwdriver.

Installation steps: Align the module with the rack guides and gently insert it until the backplane connector engages. Secure the module with mounting screws using the torque wrench. Connect Ethernet cables to the module’s ports—use shielded cables (e.g., 149992-01) for industrial environments. Connect the RS-485 port if using Profibus DP, ensuring proper termination and grounding.

Commissioning: Power on the rack and launch the 170190-01E software. Discover the 3500/92 136180-01 module via the software and configure its network settings (IP address, subnet mask, gateway). Define communication protocols (e.g., Modbus TCP/IP) and map 3500 series data points to protocol registers. Test data transmission by monitoring real-time values in 170190-01E and verifying they appear in the target control system.

Maintenance suggestions: Perform monthly visual inspections to check for loose connections, dust accumulation, or signs of overheating. Clean the module with a dry, lint-free cloth. Quarterly, verify network connectivity using the 170190-01E software’s diagnostic tools, which can test communication with remote racks and identify packet loss or latency issues. Backup the module’s configuration using 170190-01E to facilitate quick recovery in case of failure. If communication issues arise, check Ethernet cable continuity, network switches, and firewall settings—ensure the module’s IP address is correctly configured and accessible from external systems.

Service and guarantee commitment

The 3500/92 136180-01 comes with a 12-month warranty covering manufacturing defects, including communication failures and backplane connector issues. During this period, we provide free repair or replacement of faulty units. Our technical support team offers 24/7 assistance for installation, configuration, and troubleshooting, with expertise in integrating the module with 170190-01E and other 3500 series components.

Optional extended warranties (up to 3 years) are available, including priority technical support, on-site commissioning, and firmware updates. Backed by BENTLY NEVADA’s expertise in industrial communication and machinery protection, the 3500/92 136180-01 is guaranteed to deliver reliable data transmission, ensuring seamless integration of your 3500 series system with plant-wide automation networks.