BENTLY 3500/92-04-01-00 136180-01

Description

Detailed parameter table

BENTLY 3500/92-04-01-00 136180-01

Product introduction

The BENTLY NEVADA 3500/92 – 04 – 01 – 00 136180 – 01 is a high – performance communication gateway module, an integral part of the BENTLY NEVADA 3500 series machinery protection and condition monitoring system. It serves as a crucial bridge between the 3500 rack and external control and monitoring systems, enabling seamless data transmission and integration.

This module combines Ethernet TCP/IP and serial (RS – 232/RS – 422/RS – 485) communication capabilities, providing extensive connectivity options. It allows the 3500 system to share data collected from vibration, temperature, and other sensor modules in the rack with external systems such as distributed control systems (DCS), supervisory control and data acquisition (SCADA) systems, or other process control and automation platforms. With its Ethernet interface, it can also communicate with 3500 rack configuration software and data acquisition software, streamlining the overall monitoring and control process in industrial automation setups.

Core advantages and technical highlights

Versatile communication protocols: The 3500/92 – 04 – 01 – 00 136180 – 01 supports a wide range of communication protocols, including industry – standard Modbus and the proprietary Bently Nevada protocol. This versatility enables it to integrate with various devices and systems, whether they are legacy equipment relying on serial Modbus or modern Ethernet – based control systems. For example, in a plant with a mix of old – fashioned PLCs using Modbus RTU over RS – 485 and new – generation DCSs on an Ethernet network, this module can effortlessly communicate with both, ensuring seamless data flow across the entire facility.

High – speed data transfer: The Ethernet interface of the module, supporting 10Base – T/100Base – TX, offers high – speed data transfer capabilities. With a data transfer rate of up to 100Mbps, it can quickly transmit large volumes of machinery data, such as real – time vibration waveforms or temperature trends, to external monitoring systems. This is particularly beneficial in applications where timely data analysis is crucial, like in power generation plants where any delay in detecting machinery anomalies could lead to significant production losses.

Configurable Modbus register utility: It features a configurable Modbus register utility, which provides enhanced flexibility in data handling. Users can customize the Modbus registers according to their specific requirements, similar to the functionality of the original primary value Modbus registers. This allows for more precise control over how data is presented and accessed, enabling better integration with external systems that rely on Modbus – based data exchange. For instance, in a manufacturing plant, operators can configure the registers to prioritize certain machinery parameters for real – time monitoring by the plant’s SCADA system.

Reliable operation in harsh environments: Built to withstand the rigors of industrial settings, the module can operate reliably in temperatures ranging from – 40°C to + 85°C and withstand vibrations up to 5g peak in the 10 – 2000Hz range. Its ability to function in high – temperature environments, such as near furnaces in steel mills, and resist vibrations common in rotating machinery applications, ensures consistent and uninterrupted data communication. The 5% – 95% non – condensing humidity tolerance further extends its applicability in various industrial environments, from humid paper mills to arid oil refineries.

Typical application scenarios

In power generation plants, the 3500/92 – 04 – 01 – 00 136180 – 01 plays a vital role in integrating the 3500 series machinery protection system with the plant’s DCS. It transmits real – time data on turbine vibrations, generator temperatures, and other critical parameters from the 3500 rack to the DCS. Operators can then use this data to monitor the health of the power – generating equipment, optimize performance, and trigger alarms in case of any anomalies. For example, if a turbine experiences abnormal vibration levels, the module quickly relays this information to the DCS, allowing for immediate intervention to prevent potential damage.

Within oil and gas refineries, the module is used to connect the 3500 system to the refinery’s SCADA system. It enables the transfer of data from sensors monitoring compressors, pumps, and other rotating equipment in the refinery. This data is used for process control, predictive maintenance, and ensuring compliance with safety regulations. For instance, by analyzing the vibration data of a reciprocating compressor, maintenance teams can predict when a component might fail and schedule maintenance during planned shutdowns, minimizing unplanned downtime and production losses.

In manufacturing industries, especially those with large – scale production lines using complex machinery, the 3500/92 – 04 – 01 – 00 136180 – 01 is used to integrate the 3500 monitoring system with the plant’s manufacturing execution system (MES). It provides real – time data on the performance of motors, spindles, and other equipment, allowing for better production planning, quality control, and equipment maintenance. For example, in an automotive manufacturing plant, the module can transmit data on the vibration of robotic arm motors, enabling operators to detect early signs of wear and tear and take preventive measures to avoid production disruptions.

BENTLY 3500/92-04-01-00 136180-01

Related model recommendations

3500/92 – 02 – 01 – 00 136188 – 02: Another communication gateway module in the 3500/92 series, which may offer different interface combinations or slightly different performance characteristics. It can be considered as an alternative depending on specific application requirements, such as more emphasis on serial communication or a different form factor for space – constrained installations.

3500/20: A rack interface module that works in tandem with the 3500/92 – 04 – 01 – 00 136180 – 01 within the 3500 series rack. The 3500/20 provides basic interface functions for the rack, while the 3500/92 focuses on communication with external systems. Together, they form a comprehensive solution for data collection, processing, and transmission within the 3500 system.

3500/42M: An m series monitor that can be part of the 3500 system setup where the 3500/92 – 04 – 01 – 00 136180 – 01 is used. The 3500/42M monitors specific machinery parameters, and the 3500/92 module then transmits the data collected by the 3500/42M to external systems for further analysis and integration.

System 1 machinery management software: This software can be used in conjunction with the 3500/92 – 04 – 01 – 00 136180 – 01. The module transmits data to the System 1 software, which provides advanced analytics, reporting, and visualization capabilities. Operators can use the software to gain deeper insights into machinery performance, trends, and potential issues based on the data received through the 3500/92 module.

149992 – 01: A shielded cable assembly that can be used to connect sensors to the 3500 series rack. In the context of the 3500/92 – 04 – 01 – 00 136180 – 01, these cables ensure reliable signal transmission from sensors to the rack, and then the 3500/92 module can transmit the processed data to external systems. Their high – quality shielding helps in minimizing interference, which is crucial for accurate data transfer in noisy industrial environments.

3500/15: A power supply module for the 3500 series rack. The 3500/92 – 04 – 01 – 00 136180 – 01, like other modules in the 3500 system, relies on a stable power supply. The 3500/15 ensures that the 3500/92 module and the entire rack operate smoothly by providing the necessary electrical power, and it can be configured for redundancy to enhance system reliability.

Modbus – compatible PLCs: These programmable logic controllers can be integrated with the 3500/92 – 04 – 01 – 00 136180 – 01 using the Modbus protocol. The module enables data exchange between the 3500 system and Modbus – compatible PLCs, allowing for coordinated control and monitoring of industrial processes. For example, a PLC can receive machinery status data from the 3500 system via the 3500/92 module and use this information to adjust process parameters or trigger certain actions.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the 3500/92 – 04 – 01 – 00 136180 – 01, ensure that the 3500 rack is powered off and properly grounded. Check the installation environment to confirm that it meets the temperature and humidity requirements. Tools required for installation include a Phillips screwdriver, an anti – static wrist strap, and a torque wrench (set to 0.5 – 0.7 Nm for tightening screws). Inspect the module for any physical damage and clean the Ethernet, serial, and backplane connectors with isopropyl alcohol. Align the module with the appropriate slot in the 3500 rack and gently insert it until the backplane connector is fully engaged. Then, secure the module with the provided mounting screws.

Commissioning: After installation, power on the 3500 rack. The module’s built – in LED indicators should show the power – on status, communication activity, and any potential fault conditions. Use the appropriate configuration software to set up the module’s communication parameters, such as the IP address for Ethernet communication, baud rate for serial communication, and Modbus register settings. Test the data transfer by sending sample data between the 3500 rack and an external system (e.g., a DCS or a PC running data acquisition software). Ensure that the module is correctly recognized by the external system and that data is being accurately transmitted and received.

Maintenance suggestions: Regularly perform visual inspections of the 3500/92 – 04 – 01 – 00 136180 – 01 to check for any signs of overheating, loose connections, or physical damage. Clean the module’s surface and connectors periodically with a dry, lint – free cloth. Check the Ethernet and serial cables for any signs of wear or damage. If there are issues with data transfer or communication, first verify the network settings, cable integrity, and communication protocol configurations. If the problem persists, check for software – related issues such as outdated firmware or incorrect configuration settings. Keep a record of any maintenance activities, including inspections, software updates, and repairs, to track the module’s performance over time.

Service and guarantee commitment

The 3500/92 – 04 – 01 – 00 136180 – 01 comes with a 12 – month warranty covering manufacturing defects. During this period, BENTLY NEVADA offers free repair or replacement for faulty units. Our technical support team is available 24/7 to provide assistance for installation, configuration, and troubleshooting via phone, email, and online chat. We supply comprehensive documentation, including installation guides, user manuals, and technical specifications, to help users make the most of the module’s capabilities. For critical applications, optional extended warranties (up to 3 years) are available, which may include on – site support, priority repair services, and regular software updates. Backed by BENTLY NEVADA’s extensive experience in machinery monitoring and protection, the 3500/92 – 04 – 01 – 00 136180 – 01 is guaranteed to deliver reliable and high – performance operation, ensuring the efficient and safe operation of your industrial machinery and monitoring systems.