BENTLY 3500/60 163179-01

Description

Detailed parameter table

BENTLY 3500/60 163179-01

Product introduction

The BENTLY NEVADA 3500/60 163179-01 is a critical relay module designed to translate alarm signals from 3500 series machinery protection systems into actionable control outputs. As the “actuator” of the 3500 series, it converts digital alarm data from modules like vibration monitors, 3500/25 149369-01 Keyphasor monitors, and the 3500/05-01-02-00-00-01 rack interface into physical relay contacts—enabling direct control of machinery shutdowns, warning lights, or auxiliary systems.

This module integrates seamlessly with the 3500 series rack via the backplane, receiving alarm triggers from all connected components. Its 8 C-form relays offer flexible configuration, allowing each relay to be mapped to specific alarms (e.g., high vibration, overspeed) or groups of alarms. When paired with the 3500/50 133388-02 display module, it provides both visual alarm indication and automated response, ensuring that critical machinery issues are not only detected but also addressed—whether through automatic shutdowns to prevent damage or alerts to prompt operator intervention.

Core advantages and technical highlights

Direct alarm-to-action conversion: The 3500/60 163179-01 bridges the gap between alarm detection and physical response by translating 3500 series alarm signals into relay closures. Each of its 8 relays can be programmed to activate when specific conditions are met—for example, triggering a shutdown relay when vibration from the 3500/33 149986-01 exceeds danger levels, or activating a warning siren when the 3500/25 149369-01 detects overspeed. This eliminates the need for external controllers, reducing latency and improving reliability.

Flexible relay configuration: The module supports both latching and non-latching relay modes. Latching relays remain activated until manually reset (ideal for critical shutdowns requiring human intervention), while non-latching relays reset automatically when the alarm condition clears (suitable for temporary alerts). Each relay’s C-form contacts (normally open, normally closed, common) provide versatile wiring options, compatible with virtually any industrial control system.

Manual override capability: In situations where automated responses need to be temporarily bypassed (e.g., during maintenance), the 3500/60 163179-01 allows manual relay control via the 3500/50 133388-02 display module or 170190-01E software. This feature ensures operational flexibility while maintaining safety—operators can acknowledge alarms and override relays with a clear audit trail logged in the system.

Redundant alarm path: By integrating directly with the 3500 series backplane, the module provides a redundant alarm pathway independent of network-based systems like the 3500/93 gateway. Even if network communication fails, the 3500/60 163179-01 continues to receive alarm signals from the 3500/05-01-02-00-00-01 rack interface and activate relays, ensuring that critical safety actions are never compromised.

Typical application scenarios

In gas turbine power plants, the 3500/60 163179-01 is configured to respond to critical alarms from turbine monitoring systems. When the 3500/33 149986-01 detects excessive bearing vibration (danger level), the module activates a relay to trigger the turbine’s emergency shutdown system. Concurrently, it activates a warning light relay, which is visually confirmed by operators via the 3500/50 133388-02 display. After the issue is resolved, technicians use the display module to manually reset the latching shutdown relay, ensuring a controlled restart.

Within refinery compressor stations, the module is programmed to handle multi-stage alarms. A first-level alarm (e.g., high vibration alert from 3500/33 149986-01) activates a non-latching relay for a local siren and updates the 3500/50 133388-02 display. If the condition escalates to danger level, a second latching relay triggers a compressor shutdown. This tiered response minimizes unplanned downtime while preventing catastrophic failure.

In manufacturing facilities with production line machinery, the 3500/60 163179-01 integrates with conveyor systems. When the 3500/25 149369-01 detects abnormal speed fluctuations (indicating a jam), the module activates a relay to stop the conveyor, preventing product damage or motor burnout. The 3500/50 133388-02 displays the alarm, and operators use the display to reset the relay once the jam is cleared—streamlining recovery.

BENTLY 3500/60 163179-01

Relationship with 3500/50 133388-02 and other modules

The 3500/60 163179-01 works in tandem with the 3500/50 133388-02 display module and other 3500 series components to form a complete alarm-response system:

With 3500/50 133388-02: The display module provides visual confirmation of relay status, showing which relays are activated and their associated alarms. Operators can use the 3500/50 133388-02 to manually override relays, acknowledge alarms, or reset latching relays—creating a closed-loop interface for both monitoring and control.

With 3500/05-01-02-00-00-01: The rack interface module aggregates alarm signals from all 3500 series components and sends them to the 3500/60 163179-01, which converts these signals into relay actions. This ensures that the relay module receives a unified, prioritized alarm feed.

With 3500/25 149369-01 and 3500/33 149986-01: The relay module maps specific alarms (e.g., overspeed from 3500/25 149369-01, high vibration from 3500/33 149986-01) to dedicated relays, enabling targeted responses. For example, an overspeed alarm might trigger a shutdown, while a vibration alert triggers a warning.

With 3500/93: The communication gateway transmits relay status data to remote systems (e.g., DCS, SCADA), while the 3500/60 163179-01 maintains local control—ensuring both remote visibility and on-site action.

Related model recommendations

3500/60 163179-02: A variant with 16 relays, suitable for systems requiring more alarm-to-action mappings.

3500/50 133388-02: Display module that provides visual status of the 3500/60 163179-01 relays and enables manual control.

3500/05-01-02-00-00-01: Rack interface module that supplies alarm data to the 3500/60 163179-01.

3500/25 149369-01: Keyphasor monitor whose alarms can be mapped to the module’s relays for speed-related actions.

3500/33 149986-01: Vibration monitor whose alerts trigger relay responses via the 3500/60 163179-01.

149992-01: Relay wiring harness for connecting the module to external devices (e.g., shutdown solenoids, sirens).

3500/15 106M1079-01: Power supply module ensuring stable operation of the 3500/60 163179-01.

Installation, commissioning and maintenance instructions

Installation preparation: Install the 3500/60 163179-01 in an available slot in the 3500 rack. Power off the rack and use an anti-static wrist strap. Ensure the module is positioned to facilitate wiring to external devices (e.g., shutdown relays, alarms). Required tools include a torque wrench (0.5-0.7Nm), wire strippers, and a screwdriver for terminal blocks.

Installation steps: Align the module with rack guides and insert until the backplane connector engages. Secure with mounting screws. Connect external devices to the relay terminals—use appropriate wire gauges (16-22 AWG) and ensure tight connections to prevent arcing. Label wires clearly to match relay functions (e.g., “Turbine Shutdown – Relay 1”).

Commissioning: Power on the rack and use 170190-01E software to configure relay mappings. Assign each relay to specific alarms (e.g., map Relay 1 to “3500/33 Ch1 Danger Vibration”). Set relay modes (latching/non-latching) and test activation by simulating alarms. Verify relay operation via the 3500/50 133388-02 display, which shows relay status. Test manual override by using the display to activate/deactivate relays, ensuring external devices respond correctly.

Maintenance suggestions: Perform monthly visual inspections to check for loose wiring, terminal corrosion, or LED indicator issues. Clean terminals with a dry cloth and tighten connections as needed. Quarterly, test relay operation by simulating alarms and verifying contact closure with a multimeter. Replace relays if they fail to activate/deactivate properly (spare relays are available as service parts). Backup relay configurations via 170190-01E to streamline recovery in case of module replacement.

Service and guarantee commitment

The 3500/60 163179-01 comes with a 12-month warranty covering manufacturing defects, including relay failures, backplane issues, or terminal block malfunctions. During this period, we provide free repair/replacement and 24/7 technical support for configuration with 3500/50 133388-02 and other modules.

Optional extended warranties (up to 3 years) include priority support and on-site relay testing. Backed by BENTLY NEVADA’s expertise in safety-critical control systems, the 3500/60 163179-01 is guaranteed to deliver reliable alarm response, ensuring your 3500 series system not only detects machinery issues but acts on them—protecting equipment and personnel.