Description
Detailed parameter table
Parameter name | Parameter value |
Product model | 3500/33 149986-01 |
Manufacturer | BENTLY NEVADA |
Product category | Vibration monitor module |
Electrical performance | 24V DC power supply; 8-channel input; 4-20mA output per channel; Power consumption: 10W max |
Physical size | Width: 24.4mm, Height: 241.3mm, Depth: 242mm |
Interface type | BNC connectors for vibration sensor inputs; Terminal blocks for power and analog outputs; Backplane connector for system communication |
Communication protocol | Integrates with 3500 series system bus; Supports analog output for DCS/SCADA integration |
Environmental requirements | Operating temperature: -40°C to +70°C; Humidity: 5% – 95%, non-condensing; Vibration resistance: 10g peak (10-2000Hz) |
Installation method | Rack-mountable in 3500 series racks; Occupies 1 standard slot |
Performance indicators | Measurement range: 0-50mm/s RMS; Accuracy: ±1% of reading; Frequency response: 10Hz – 1kHz; Sampling rate: 5kHz per channel |
3500/33 149986-01
Product introduction
The BENTLY NEVADA 3500/33 149986-01 is a foundational 8-channel vibration monitor module within the 3500 series machinery protection system. Designed for reliable vibration monitoring of rotating machinery in industrial environments, it serves as a key component in maintaining machinery health and preventing unplanned downtime.
This module processes signals from accelerometers, velocity sensors, and proximity transducers, converting raw vibration data into essential measurements such as overall vibration amplitude and peak-to-peak values. The 3500/33 149986-01 delivers standardized 4-20mA outputs for each channel, enabling seamless integration with control systems. It acts as a critical data hub in automation setups, detecting early signs of machinery issues like bearing wear, rotor imbalance, and misalignment, thus supporting predictive maintenance strategies.
As the base model, it provides the core functionality that the upgraded 3500/33-01-02 149986-01 builds upon, making it a trusted choice for standard vibration monitoring applications where advanced features are not required.
Core advantages and technical highlights
Robust multi-channel monitoring: With 8 independent channels, the 3500/33 149986-01 efficiently monitors multiple points of rotating machinery, such as bearings and shafts, in a single rack slot. This high channel density reduces the number of modules needed, simplifying system design and lowering installation costs, which is beneficial for monitoring complex machinery trains like multi-stage pumps or compressors.
Reliable measurement accuracy: Boasting ±1% of reading accuracy, this module ensures consistent and trustworthy vibration data. It captures critical vibration parameters within its 0-50mm/s RMS range, providing a solid foundation for assessing machinery health. In applications like motor monitoring, this accuracy helps distinguish between normal operational vibrations and early signs of potential faults.
Industrial-grade durability: Built to withstand harsh industrial conditions, the 3500/33 149986-01 operates reliably in temperatures from -40°C to +70°C and resists 10g peak vibrations. Its rugged design ensures performance stability in environments such as factories, refineries, and power plants, where dust, humidity, and mechanical vibrations are common.
Seamless system integration: The module integrates smoothly with other 3500 series components via the system bus, enabling coordinated machinery protection. Its analog outputs facilitate easy connection to DCS and SCADA systems, allowing for centralized monitoring and control. This integration capability ensures that vibration data is readily accessible for analysis and decision-making.
Typical application scenarios
In manufacturing plants, the 3500/33 149986-01 monitors production line motors and conveyor systems. By tracking vibration levels on motor bearings and gearboxes, it detects issues like misalignment or lubrication problems, helping maintenance teams address them before they cause line stoppages. Its 8-channel design allows simultaneous monitoring of multiple motors, optimizing the use of rack space in control cabinets.
Within water and wastewater treatment facilities, the module monitors pumps and agitators. It tracks vibration patterns to identify cavitation in pumps or impeller wear, which are common issues in these applications. The reliable data provided by the 3500/33 149986-01 helps ensure continuous operation of critical equipment, preventing service disruptions.
In medium-sized power generation facilities, such as biomass plants, the module monitors steam turbines and auxiliary equipment. It provides essential vibration data to assess turbine health, supporting efficient operation and extending equipment lifespan. Its compatibility with standard control systems makes it easy to integrate into existing plant infrastructure.
Relationship with 3500/33-01-02 149986-01
The 3500/33 149986-01 is the base model, while the 3500/33-01-02 149986-01 is its upgraded variant. The upgraded model offers enhanced features such as an expandable measurement range (up to 100mm/s RMS), improved accuracy (±0.8% of reading), extended frequency response (5Hz – 1kHz), and a higher sampling rate (10kHz per channel). It also includes advanced signal filtering and diagnostic capabilities.
The 3500/33 149986-01 is ideal for standard applications where these advanced features are unnecessary, providing a cost-effective solution. The upgraded model is better suited for demanding environments requiring higher precision and broader monitoring capabilities, such as heavy-duty mining equipment or wind turbines.
3500/33 149986-01
Related model recommendations
3500/33-01-02 149986-01: The upgraded version of the 3500/33 149986-01, offering enhanced performance for complex monitoring needs.
330730-080-00-00: A high-quality accelerometer that pairs with the 3500/33 149986-01 to provide accurate vibration signals, ensuring reliable measurements.
3500/92-04-01-00 136180-01: A communication gateway that transmits vibration data from the 3500/33 149986-01 to Ethernet-based systems, enabling remote monitoring and analysis.
3500/15 106M1079-01: A stable power supply module that provides 24V DC to the 3500/33 149986-01, ensuring consistent operation.
149992-01: A shielded BNC cable assembly that connects sensors to the 3500/33 149986-01, preserving signal integrity in noisy industrial environments.
3500/55: A display and keypad module that allows local configuration and monitoring of the 3500/33 149986-01, providing real-time access to vibration data.
3500/20: A rack interface module that facilitates communication between the 3500/33 149986-01 and other 3500 series modules, enhancing system integration.
Installation, commissioning and maintenance instructions
Installation preparation: Before installing the 3500/33 149986-01, power off the 3500 rack and ensure proper grounding. Check that the installation environment meets temperature and humidity requirements. Required tools include a torque wrench (0.5-0.7Nm), Phillips screwdriver, and anti-static wrist strap. Inspect the module for damage and clean BNC connectors with isopropyl alcohol. Align with rack guides, insert until the backplane connector engages, and secure with mounting screws.
Commissioning: After installation, power on the rack and use BENTLY NEVADA configuration software to set up the module. Configure measurement ranges, frequency filters, and alarm thresholds for each channel based on machinery requirements. Verify accuracy with a reference vibration source. Test communication with connected systems via analog outputs. Check LED indicators: a steady green “OK” light indicates normal operation, while blinking lights signal alarms or communication activity.
Maintenance suggestions: Perform monthly visual inspections to check for loose connections, dust, or overheating. Clean the module with a dry, lint-free cloth. Calibrate annually using BENTLY NEVADA’s calibration kit to maintain ±1% accuracy. If readings are erratic, check sensor connections and cables—replace damaged 149992-01 cables with genuine parts. For fault codes, refer to the system software logs. Keep a maintenance log documenting calibrations, alarms, and repairs to track performance.
Service and guarantee commitment
The 3500/33 149986-01 comes with a 12-month warranty covering manufacturing defects. During this period, we offer free repair or replacement for faulty units. Our technical support team provides 24/7 assistance for installation, configuration, and troubleshooting via phone, email, and online chat. We supply comprehensive documentation, including calibration procedures and integration guides.
For critical applications, optional extended warranties (up to 3 years) are available, including on-site support and priority service. Backed by BENTLY NEVADA’s expertise in machinery protection, the 3500/33 149986-01 is guaranteed to deliver reliable vibration monitoring, helping maintain machinery health and maximize production uptime in standard industrial environments.