Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | 146031 – 01 |
| Manufacturer | BENTLY NEVADA |
| Product category | Transient Data Interface I/O Module |
| Electrical performance | Operating voltage: 24V DC; Power consumption: 10W max; Ethernet interface: 10Base – T/100Base – TX for data transfer |
| Physical size | Width: 48.3mm, Height: 177.8mm, Depth: 254mm |
| Interface type | Ethernet (10Base – T/100Base – TX) for communication with host software; Backplane connector for connection within 3500 series rack |
| Communication protocol | Proprietary to 3500 series system for internal communication; Ethernet for data transfer to host software |
| Environmental requirements | Operating temperature: – 40°C to + 85°C; Humidity: 5% – 95%, non – condensing; Vibration resistance: 5g peak (10 – 2000Hz) |
| Installation method | Rack – mountable in 3500 series racks, occupies slot 1 (adjacent to power supplies) |
| Performance indicators | Data collection: Supports continuous collection of steady – state and transient dynamic data including waveforms; Static data capture as standard; Dynamic data capture with optional channel enabling disk; Data transfer rate: Up to 100Mbps via Ethernet |
BENTLY 146031-01
Product introduction
The BENTLY NEVADA 146031 – 01 is a high – performance Transient Data Interface I/O Module, an integral part of the 3500/22M transient data interface (TDI) system. It plays a pivotal role in facilitating seamless communication between the 3500 monitoring system and BENTLY NEVADA’s System 1 machinery management software. This module combines the functionality of a 3500/20 rack interface module (RIM) with the data collection capabilities of a communication processor like TDXnet.
Designed to work in harmony with m series monitors such as the 3500/40M and 3500/42M, the 146031 – 01 continuously collects both steady – state and transient waveform data. It then transmits this data to the host software via its 10Base – T/100Base – TX Ethernet interface. In industrial automation setups, the 146031 – 01 serves as a crucial link, enabling real – time monitoring and in – depth diagnostics of industrial machinery systems, which is essential for ensuring smooth operations and preventing costly breakdowns.
Core advantages and technical highlights
Efficient data communication: With its 10Base – T/100Base – TX Ethernet interface, the 146031 – 01 offers high – speed data transfer, ensuring that real – time machinery data reaches the host software promptly. This is especially beneficial in applications where timely decision – making based on the latest machinery status is crucial, such as in continuous – process industries like petrochemicals and power generation.
Versatile data collection: By default, the module is capable of capturing static data. However, with the addition of an optional channel enabling disk, it can also collect dynamic or transient data. This flexibility allows for a more comprehensive analysis of machinery behavior, from normal operating conditions to sudden transient events that could indicate emerging issues.
Compatibility and integration: The 146031 – 01 is fully compatible with the 3500 series monitoring system and seamlessly integrates with other components within the 3500 rack. Its ability to work in tandem with m series monitors and the System 1 software creates a unified and powerful machinery management solution, eliminating the need for complex and potentially error – prone custom integrations.
Rugged construction for harsh environments: Built to endure the rigors of industrial settings, the module can operate reliably in temperatures ranging from – 40°C to + 85°C and withstands vibrations up to 5g peak in the 10 – 2000Hz range. This makes it suitable for deployment in various harsh environments, including offshore platforms, steel mills, and mines, where environmental conditions can be extreme.
Typical application scenarios
In power generation plants, the 146031 – 01 is used to monitor large – scale turbines. By collecting and transmitting both steady – state and transient data related to turbine vibrations, shaft displacements, and other critical parameters, it enables operators to detect early signs of component wear, imbalance, or misalignment. This proactive monitoring helps in scheduling maintenance during planned outages, thus minimizing the risk of unexpected turbine failures that could disrupt power supply.
Within oil and gas refineries, the module plays a vital role in monitoring reciprocating compressors. The continuous collection of data, including transient data during compressor startups and shutdowns, allows for a detailed analysis of compressor performance. This helps in identifying issues such as valve leaks, rod failures, or bearing problems before they lead to significant production losses or safety hazards.
In the manufacturing industry, especially in plants with high – speed rotating machinery like those in the automotive or aerospace sectors, the 146031 – 01 is used to monitor the health of motors and spindles. The ability to capture transient data during machine startups and stops provides valuable insights into the mechanical integrity of these components, ensuring consistent product quality and minimizing unplanned downtime.
BENTLY 146031-01
Related model recommendations
3500/40M: An m series monitor that works in tandem with the 146031 – 01 to provide comprehensive machinery monitoring. It can measure various parameters such as vibration, displacement, and speed, and the data collected is then processed and transmitted by the 146031 – 01.
3500/42M: Another m series monitor compatible with the 146031 – 01. It offers advanced features for monitoring machinery health, and the combination with the 146031 – 01 enables seamless data collection and transfer for in – depth analysis.
3500/20: A rack interface module that shares some functional similarities with the 146031 – 01 in terms of its role in the 3500 series rack. While the 146031 – 01 has additional data collection and communication capabilities, the 3500/20 can be used in conjunction with it in more complex monitoring setups.
TDXnet: A communication processor that the 146031 – 01 replaces in terms of functionality within the 3500 series. However, understanding the capabilities of TDXnet can help in appreciating the enhanced features and integration advantages that the 146031 – 01 brings to the table.
System 1 machinery management software: The software that the 146031 – 01 is designed to interface with. It provides the user – facing platform for analyzing the data collected and transmitted by the 146031 – 01, enabling operators to make informed decisions regarding machinery maintenance and operation.
Channel enabling disk: An optional accessory for the 146031 – 01 that unlocks its ability to capture dynamic or transient data. This accessory is essential for applications where a more detailed understanding of machinery behavior during non – steady – state conditions is required.
123M 4610 USB cable: An included accessory with the 146031 – 01 that may be used for certain configuration or diagnostic tasks, although its primary function is to support the module’s operation within the overall system setup.
Installation, commissioning and maintenance instructions
Installation preparation: Before installing the 146031 – 01, ensure that the 3500 rack is powered off and properly grounded. Check the installation environment to confirm that it meets the temperature and humidity requirements. Tools required for installation include a Phillips screwdriver and an anti – static wrist strap. Inspect the module for any physical damage and clean the Ethernet and backplane connectors with isopropyl alcohol. Align the module with the slot 1 in the 3500 rack (next to the power supplies) and gently insert it until the backplane connector is fully engaged. Then, secure the module with the provided mounting screws.
Commissioning: After installation, power on the 3500 rack. The module’s built – in LED indicators should show the power – on status, communication activity, and any potential fault conditions. Use the appropriate configuration software to set up the module’s communication parameters, such as the IP address for Ethernet communication with the host software. Test the data transfer by running a simple diagnostic routine that sends and receives sample data between the module and the host software. Ensure that the module is correctly recognized by the System 1 software and that data is being accurately collected and transmitted.
Maintenance suggestions: Regularly perform visual inspections of the 146031 – 01 to check for any signs of overheating, loose connections, or physical damage. Clean the module’s surface and connectors periodically with a dry, lint – free cloth. Check the Ethernet cable for any signs of wear or damage. If there are issues with data transfer or communication, first verify the network settings and the integrity of the Ethernet cable. If the problem persists, check for software – related issues such as outdated firmware or incorrect configuration settings. Keep a record of any maintenance activities, including inspections, software updates, and repairs, to track the module’s performance over time.
Service and guarantee commitment
The 146031 – 01 comes with a 12 – month warranty covering manufacturing defects. During this period, BENTLY NEVADA offers free repair or replacement for faulty units. Our technical support team is available 24/7 to provide assistance for installation, configuration, and troubleshooting via phone, email, and online chat. We supply comprehensive documentation, including installation guides, user manuals, and technical specifications, to help users make the most of the module’s capabilities. For critical applications, optional extended warranties (up to 3 years) are available, which may include on – site support, priority repair services, and regular software updates. Backed by BENTLY NEVADA’s extensive experience in machinery monitoring and protection, the 146031 – 01 is guaranteed to deliver reliable and high – performance operation, ensuring the efficient and safe operation of your industrial machinery.
