BENTLY 3500/05-01-02-00-00-01

Description

Detailed parameter table

BENTLY 3500/05-01-02-00-00-01

Product introduction

The 3500/05-01-02-00-00-01 from Bently Nevada is a specialized serial communication interface module designed to facilitate data exchange between the 3500 Machinery Protection System and RS-232-based external devices. This 1-slot rack-mounted module serves as a critical bridge for connecting legacy control systems, data loggers, and local monitoring devices to the 3500 system, enabling seamless transmission of machinery health data from monitoring modules to various industrial equipment.

Unlike its RS-485 counterpart, 3500/05-01-02-00-00-01 is optimized for short-distance serial communication, making it ideal for direct connections to local devices such as portable configuration tools, printers, or single-point SCADA interfaces. It integrates natively with the 3500 system backplane and works in conjunction with management modules like 3500/92 136180-01 to ensure consistent data flow between system components and external devices.

In industrial monitoring setups, 3500/05-01-02-00-00-01 plays a vital role in extending the connectivity of the 3500 system to RS-232-dependent equipment, ensuring that critical machinery protection data remains accessible across diverse industrial environments. Its specialized design supports both system configuration via local tools and data transmission to legacy systems, making it a versatile component in power generation, manufacturing, and oil and gas facilities.

Core advantages and technical highlights

RS-232 specialized connectivity: 3500/05-01-02-00-00-01 provides dedicated RS-232 communication capabilities, enabling direct connection to devices that require this legacy serial interface. This specialization is particularly valuable for connecting to portable configuration laptops, local data loggers, and legacy PLCs that lack modern communication protocols, ensuring these devices can access data from the 3500 system without expensive upgrades.

Simplified local configuration: The module facilitates direct local configuration of 3500 systems through RS-232, allowing technicians to connect laptops directly to the rack for setup and troubleshooting without requiring network access. This capability works seamlessly with the management functions of 3500/92 136180-01, providing a redundant configuration path that is invaluable during initial system commissioning or when network connectivity is unavailable.

Backplane data integration: 3500/05-01-02-00-00-01 collects real-time data from all connected 3500 modules via the system backplane, including vibration, temperature, pressure, and position measurements. It converts this data into Modbus RTU protocol over RS-232, making it accessible to compatible external devices while maintaining synchronization with the centralized management provided by 3500/92 136180-01.

Flexible serial configuration: The module offers configurable baud rates (300 to 115200 bps), parity settings, and data formats to match the requirements of various RS-232 devices. This flexibility ensures compatibility with a wide range of industrial equipment, from legacy chart recorders to modern diagnostic tools, while its compact 1-slot design minimizes rack space requirements.

Typical application scenarios

In remote power generation facilities, 3500/05-01-02-00-00-01 modules provide local RS-232 connectivity for turbine monitoring systems, enabling technicians to connect laptops directly to the 3500 rack for configuration and data retrieval. When used alongside 3500/92 136180-01 rack interfaces, they create a hybrid management system where critical configuration changes can be made locally via RS-232 while remote monitoring occurs through network channels. This setup is particularly valuable in locations with unreliable network connectivity.

Manufacturing plants utilize 3500/05-01-02-00-00-01 to connect 3500 monitoring systems to legacy production line controllers that require RS-232 communication. The module transmits vibration and temperature data from machinery protection modules to the production control system, enabling operators to correlate equipment health with production output. Its integration with 3500/92 136180-01 ensures that these serial connections are monitored alongside the rest of the system for faults or communication issues.

Oil and gas pumping stations employ 3500/05-01-02-00-00-01 to connect 3500 pump monitoring systems to local data loggers and alarm annunciators via RS-232. The module provides a reliable communication path for critical alarm data, ensuring local operators are immediately notified of machinery issues while also feeding data to the centralized management system through 3500/92 136180-01. This dual-path communication ensures comprehensive awareness of equipment status in safety-critical applications.

BENTLY 3500/05-01-02-00-00-01

Related model recommendations

3500/92 136180-01: Rack interface module that coordinates with this communication interface.

3500/15 133292-01: Power supply module providing regulated power to this interface.

3500/60 163179-01: Display module whose data is accessible via this communication path.

3500/32M 149986-02: Multi-parameter monitor whose data is transmitted by this module.

3500/53 133388-01: Ethernet communication module that complements this serial interface.

3500/42M 176449-02: Vibration/position monitor whose measurements are shared via this interface.

3500/34 125696-01: Pressure monitor whose data is accessible through this communication module.

177230-01-01-05: Extension cable supporting sensors in systems using this interface.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing 3500/05-01-02-00-00-01, verify the 3500 rack has an available slot and that a properly sized 3500/15 133292-01 power supply is installed. The module should be positioned to allow easy access to the RS-232 port for temporary connections. Prepare a shielded RS-232 cable (maximum length 15 meters) for connection to external devices, ensuring proper grounding of the shield at both ends. Configure serial parameters (baud rate, parity, stop bits) to match the target device before final installation.

Maintenance suggestions: Include 3500/05-01-02-00-00-01 in quarterly communication system inspections, verifying RS-232 link integrity and checking for errors in the system logs maintained by 3500/92 136180-01. Inspect the DB9 connector for bent pins or corrosion, especially in harsh industrial environments. Test communication periodically by connecting a laptop or test device and verifying data transmission. Clean the connector with approved contact cleaner as needed. Coordinate firmware updates with 3500/92 136180-01 to ensure compatibility with the latest system features.

Service and guarantee commitment

Bently Nevada provides the 3500/05-01-02-00-00-01 with a 36-month warranty covering manufacturing defects and performance issues under normal operating conditions, including communication reliability, protocol compliance, and backplane integration when used with compatible 3500 series components like 3500/92 136180-01 and 3500/15 133292-01. Our technical support team offers expert guidance on RS-232 network configuration, Modbus mapping, and integration with legacy devices.

We offer specialized training on serial communication best practices, module configuration, and troubleshooting methodologies specific to this interface module. Beyond the warranty period, our service agreements include technical support, firmware updates, and replacement services to ensure continued reliable operation. Bently Nevada’s commitment to quality ensures secure, uninterrupted data transmission between 3500 systems and RS-232-based equipment, backed by our global network of service professionals dedicated to maintaining the integrity of your machinery protection data.