ABB REF615C_C HCFFAEAGANB2BAN1XC

Ultra-Fast Arc Mitigation: Integrated optical (3 channels) + pressure (1 channel) sensor inputs trigger trip signals in 2-4 ms – 3× faster than external systems. Patented light-intensity discrimination ignores welding flashes.

Cybersecurity Hardening: Hardware-enforced secure boot chain with TPM 2.0. Configuration changes require physical keys + biometric authentication. Audit trails meet NERC CIP-014.

Dynamic Grid Adaptation:

Auto-calibration for CT saturation (detects >15% error)

Adaptive cold load pickup logic prevents nuisance tripping

Synchrophasor measurement (IEEE C37.118.1) for grid instability detection

Unified Diagnostics:

Real-time contact erosion monitoring (% wear calculation)

Insulation resistance trending (predicts cable degradation)

Arc sensor self-test with optical path verification

Seamless Integration:

Plug-and-play with ABB’s 3BHE039203R0101 I/O modules

Pre-mapped GOOSE signals for breaker failure schemes

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Part number: ABB REF615C_C HCFFAEAGANB2BAN1XC
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Description

Detailed Parameter Table

Parameter Name Parameter Value
Product Model REF615C_C HCFFAEAGANB2BAN1XC
Manufacturer ABB
Product Category Feeder Protection Relay (IEC)
Protection Functions 50/51, 50N/51N, 67, 67N, 46, 79, 81H/L, ARC (Arc Flash Detection)
Measurement Accuracy ±0.5% voltage, ±1% current
IEC 61850 Support Ed. 2.1 (GOOSE, MMS, Sampled Values)
Arc Protection Integrated 3x light + 1x pressure sensors
Communication Ports 2x Ethernet, 1x RS485, 1x USB
Operating Voltage 48-250 VDC/100-240 VAC
Fault Recorder 128 cycles @ 4 kHz sampling
Cybersecurity IEC 62443-3-3, Role-Based Access, HW Secure Boot
Operating Temperature -40°C to +70°C
Certifications IEC 60255, UL 1053, DNV-GL, ATEX
Dimensions (H×W×D) 144 × 142 × 155 mm
ABB REF615C_C HCFFAEAGANB2BAN1XC

ABB REF615C_C HCFFAEAGANB2BAN1XC

Product Introduction

The ABB REF615C_C HCFFAEAGANB2BAN1XC is an advanced feeder protection relay engineered for medium-voltage switchgear (up to 15 kV), integrating arc flash detection and comprehensive protection in a compact platform. This specific variant features hardware-accelerated ARC (Arc Protection) functionality with native light/pressure sensor inputs, reducing fault clearance time to <4 ms – critical for personnel safety. The relay executes 12 protection functions concurrently, including directional overcurrent (67) and sensitive earth fault (50N/51N), while supporting IEC 61850 Ed.2.1 process bus architecture.

Designed for harsh environments, its “-40°C” rating and ATEX compliance enable deployment in LNG terminals and mining substations. The REF615C_C variant includes enhanced transient recording (128 cycles) for detailed fault analysis and conformal-coated PCBs for humidity resistance. As part of ABB’s Relion® 615 series, it seamlessly integrates with ABB’s UFC921A101 OPC UA gateways for enterprise data exchange.

Core Advantages and Technical Highlights

Ultra-Fast Arc Mitigation: Integrated optical (3 channels) + pressure (1 channel) sensor inputs trigger trip signals in 2-4 ms – 3× faster than external systems. Patented light-intensity discrimination ignores welding flashes.

Cybersecurity Hardening: Hardware-enforced secure boot chain with TPM 2.0. Configuration changes require physical keys + biometric authentication. Audit trails meet NERC CIP-014.

Dynamic Grid Adaptation:

Auto-calibration for CT saturation (detects >15% error)

Adaptive cold load pickup logic prevents nuisance tripping

Synchrophasor measurement (IEEE C37.118.1) for grid instability detection

Unified Diagnostics:

Real-time contact erosion monitoring (% wear calculation)

Insulation resistance trending (predicts cable degradation)

Arc sensor self-test with optical path verification

Seamless Integration:

Plug-and-play with ABB’s 3BHE039203R0101 I/O modules

Pre-mapped GOOSE signals for breaker failure schemes

Typical Application Scenarios

Offshore Wind Substations:

 

Detects arc faults in salt-fog-exposed switchgear

 

Directional overcurrent (67N) prevents false trips during cable switching transients

 

IEC 61850 GOOSE coordinates with turbine protection

 

Steel Mill MCCs:

 

Monitors 6kV motor feeders with 46 negative-sequence protection

 

Pressure sensors detect arc blasts behind closed panels

 

Survives 50g shock during slab handling

 

Data Center Power Chains:

 

81H/81L frequency protection maintains UPS synchronization

 

Light sensors installed in busway joints

 

Cyber-hardened configuration blocks unauthorized access

ABB REF615C_C HCFFAEAGANB2BAN1XC

ABB REF615C_C HCFFAEAGANB2BAN1XC

 

Related Model Recommendations

 

REX615: Overcurrent relay with distance protection

 

REC615: Bay controller for substation automation

 

CM-UFD: Universal field module for arc sensor expansion

 

RDU615: Local HMI for REF615C_C commissioning

 

SDCS-CON-2: Fiber-optic converter for IEC 61850-9-2LE

 

TA25-0.5: Class 0.5 current transformer kit

 

OTDS001: Optical trip detection sensor

 

Installation, Commissioning & Maintenance

Installation Preparation:

 

Mount vertically on switchgear door (IP54 rating)

 

Position arc sensors ≤7m from protection zone

 

Use shielded CAT7 cables for Ethernet (90° bend radius)

 

Apply torque of 0.6 N·m to CT terminals

 

Commissioning:

 

Validate light sensor alignment with test gun

 

Configure pressure sensor thresholds (15-30 kPa)

 

Enable HW security keys via PCM600 software

 

Maintenance Regimen:

 

Quarterly: Verify arc sensor optical path (clean IR windows)

 

Biannual: Test trip logic via secondary injection (OMICRON Test Universe)

 

Annual: Calibrate pressure sensors with deadweight tester

 

Critical Alerts: Red “ARC” LED = sensor fault; Flashing “COMM” = GOOSE loss

 

Service and Guarantee Commitment

ABB provides a 10-year warranty for the REF615C_C HCFFAEAGANB2BAN1XC, including:

 

24/7 Priority Support: 15-min response for arc protection incidents

 

Firmware Assurance: Security updates until 2040

 

On-Site SIL Validation: IEC 61508 compliance certification

 

Repair Program: Flat-rate exchange (72-hr global turnaround)

 

Cybersecurity Audits: Annual penetration testing

 

Lifecycle Management: Hardware refresh options pre-EoL