Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | ABB PM865K02 3BSE050198R1 |
| Manufacturer | ABB |
| Product Category | Process Automation Controller |
| Processor | Dual-core 1.2 GHz ARM Cortex-A9 |
| Memory | 1GB DDR3 RAM, 4GB Flash |
| Input Voltage | 24V DC (18-36V range) |
| Power Consumption | 15W typical, 25W max |
| Operating Temperature | -40°C to +70°C |
| Communication | 2x Ethernet (PROFINET, Modbus TCP), 1x USB |
| Cybersecurity | IEC 62443 compliant |
| Safety Rating | SIL 2 (IEC 61508) |
| Dimensions | 110 × 75 × 65 mm |
| Weight | 450g |
| Certifications | UL, CE, ATEX (optional) |
ABB PM865K02
Product Introduction
The ABB PM865K02 3BSE050198R1 is a high-end process controller from ABB’s AC 800M series, designed for mission-critical automation applications in industries such as oil & gas, power generation, and chemical processing. This powerful controller combines real-time deterministic control with advanced cybersecurity features, making it ideal for modern industrial automation and Industry 4.0 implementations.
As part of ABB’s Automation Builder ecosystem, the PM865K02 offers seamless integration with ABB’s System 800xA and third-party automation systems. Its rugged design ensures reliable operation in harsh industrial environments, while its dual-core processor delivers the processing power needed for complex control strategies.
Core Advantages and Technical Highlights
High-Performance Processing
1.2 GHz dual-core ARM Cortex-A9 processor for fast execution
Deterministic control with scan times as fast as 1ms
1GB RAM and 4GB Flash for complex applications
Industrial Connectivity
Dual PROFINET and Modbus TCP Ethernet ports
OPC UA support for vertical integration
Redundant communication options available
Robust Design
Wide operating temperature range (-40°C to +70°C)
Vibration resistant (5g) for harsh environments
Optional ATEX certification for hazardous areas
Advanced Security
Secure boot mechanism
Role-based access control
Encrypted communications (IEC 62443 compliant)
Functional Safety
SIL 2 certified (IEC 61508)
Safe state detection and recovery
Redundancy support for critical applications
ABB PM865K02
Typical Application Scenarios
Oil & Gas
Offshore platform control systems
Pipeline compressor station automation
Safety instrumented systems (SIS)
Power Generation
Turbine control systems
Balance-of-plant automation
Renewable energy integration
Chemical Processing
Batch process control
Reactor temperature management
Safety interlocks for hazardous areas
Water Treatment
Large-scale filtration control
Pump station optimization
Networked SCADA integration
Related Model Recommendations
ABB PM891K01 – Compact version for space-constrained installations
ABB CI871K01 – PROFIBUS communication interface
ABB SD822 – System power supply for redundant configurations
ABB TP854 – Touch panel HMI for local operation
ABB S800 I/O – Modular I/O system for field device integration
ABB COM620 – Cybersecurity gateway for network protection
Installation, Commissioning & Maintenance
Installation Guidelines
Mount on 35mm DIN rail with proper ventilation
Maintain 50mm clearance for airflow
Use shielded cables for communication ports
Ensure proper grounding for noise immunity
Commissioning
Configure using ABB Automation Builder software
Perform I/O loop checks before operation
Verify network connectivity and redundancy
Test safety functions and interlocks
Maintenance
Regular firmware updates via ABB portal
Monitor system health through diagnostics
Annual calibration verification recommended
Hot-swappable for reduced downtime
Service & Warranty Commitment
36-month standard warranty
24/7 global technical support
On-site commissioning assistance
Cybersecurity assessment services
Firmware updates for 10+ years
Spare parts availability guarantee
Conclusion
The ABB PM865K02 3BSE050198R1 is a high-performance, secure, and reliable process controller for demanding industrial applications. With its advanced processing power, cybersecurity features, and rugged design, it ensures optimal performance in critical automation systems.
