Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | CS513 / 3BSE000435R1 |
| Manufacturer | ABB |
| Product Category | PROFIBUS DP-V1 Slave Interface Module |
| Compatible System | ABB S800 I/O, AC 800M Controllers |
| PROFIBUS Standard | EN 50170, DP-V1 |
| Data Transfer Rate | 9.6 kbps to 12 Mbps (auto-sensing) |
| Number of Connections | 2 x PROFIBUS ports (In/Out via terminal block) |
| Protocol Support | DP-V1 acyclic services, DPV1 alarm handling |
| Address Configuration | Rotary switches (0-99) + software setting |
| Isolation Voltage | 500 V AC (PROFIBUS to internal electronics) |
| Power Consumption | 1.2W (typical) @ 5V DC (backplane supplied) |
| Operating Temperature | -25°C to +70°C |
| Relative Humidity | 5% to 95% non-condensing |
| Certifications | CE, UL, cULus, ATEX/IECEx (Zone 2) |
ABB CS513 3BSE000435R1
Product Introduction
The ABB CS513 3BSE000435R1 is a high-performance PROFIBUS DP-V1 Slave Interface module designed for seamless integration of ABB’s S800 I/O systems into industrial automation networks. As a critical component of ABB’s S800 Distributed I/O family, this module enables real-time data exchange between field devices (sensors, actuators, drives) and higher-level controllers like AC 800M PLCs or third-party DCS systems. Its core function is to translate PROFIBUS DP-V1 protocol commands into S800 internal bus communications, allowing bidirectional transfer of process data, diagnostics, and parameterization.
Technically positioned as a gateway for decentralized automation, the CS513 operates as a slave device on PROFIBUS networks, supporting up to 244 bytes of input/output data per node. Unlike basic DP modules, the DP-V1 functionality in the ABB CS513 3BSE000435R1 supports advanced features like alarm handling, non-cyclic parameter configuration, and time-stamped data – essential for complex process control and device management. Within ABB’s ecosystem, it integrates natively with S800 I/O carriers (e.g., TB820, TB801), providing a unified solution for extending control logic to remote field locations while reducing wiring costs and improving system scalability.
Core Advantages and Technical Highlights
Robust PROFIBUS DP-V1 Implementation: The ABB CS513 3BSE000435R1 supports full DP-V1 slave functionality, enabling advanced diagnostics, acyclic data exchange for parameterization, and alarm broadcasting. This allows remote configuration of connected S800 I/O modules and rapid fault notification – critical for predictive maintenance in continuous process plants.
Dual-Port Connectivity and Flexible Topology: Featuring two PROFIBUS ports with integrated terminators, the module enables daisy-chaining without external repeaters. Its auto-baud detection (9.6 kbps–12 Mbps) simplifies commissioning and ensures compatibility with diverse network infrastructures.
Deterministic Performance: Engineered for real-time industrial networks, the CS513 guarantees cycle times ≤1 ms for 244 bytes of I/O data. This deterministic behavior ensures synchronized control in motion applications and high-speed process loops.
Enhanced Diagnostics: Onboard LEDs provide instant status for power, bus activity, errors, and slave state. Comprehensive diagnostic data (module health, channel faults, communication errors) is accessible via PROFIBUS masters and ABB’s Control Panel software, enabling rapid troubleshooting.
Rugged Industrial Design: With 500V isolation between PROFIBUS and internal electronics, wide temperature tolerance (-25°C to +70°C), and ATEX/IECEx Zone 2 certification, the ABB CS513 3BSE000435R1 operates reliably in harsh environments like chemical plants or offshore platforms.
Seamless S800 Integration: Direct backplane connection eliminates external gateways. Supports mixed I/O configurations (analog/digital/specialty) on a single carrier, reducing spare part complexity.
Typical Application Scenarios
The ABB CS513 3BSE000435R1 excels in scenarios requiring distributed I/O with robust fieldbus connectivity:
Automotive Manufacturing: Connects welding robots, conveyors, and torque tools via PROFIBUS to central controllers. The CS513‘s deterministic response ensures synchronized assembly line operations.
Pharmaceutical Batch Processes: Integrates weighing scales, flow meters, and valve manifolds in hygienic zones. DP-V1 alarms provide immediate notifications for deviation handling in GMP-compliant production.
Water Treatment Plants: Interfaces with remote pump stations and chemical dosing skids. The module’s corrosion-resistant terminals and wide temperature range suit outdoor installations.
Mining Conveyor Systems: Distributes I/O along kilometer-long conveyors. Daisy-chaining via the CS513‘s dual ports reduces cabling costs while withstanding vibration/dust.
Oil & Gas Wellhead Control: Connects pressure transmitters and emergency shutdown valves in Zone 2 hazardous areas. Redundant CS513 modules ensure availability during safety-critical operations.
Packaging Machinery: Synchronizes servo drives, encoders, and sensors via PROFIBUS. The module’s ≤1 ms cycle time supports high-speed filling/capping operations.
ABB CS513 3BSE000435R1
Related Model Recommendations
TB820: S800 Carrier for CS513 – Base unit mounting the module and I/O cards.
AI825: Analog Input Module – Measures 4-20mA signals; interfaces via CS513-managed carrier.
DI810: Digital Input Module – 16-channel DC input; complements CS513‘s I/O capabilities.
CI854A: PROFIBUS DP Master – AC 800M communication interface for networks with CS513 slaves.
SD822: S800 Power Supply – Provides 5V DC to carriers hosting CS513 and I/O modules.
PM864AK01: AC 800M Controller – Central processor utilizing CS513 for remote I/O expansion.
PP825: Redundant Power Supply – Ensures uptime for critical CS513-enabled I/O stations.
TA527: Termination Adapter – Simplifies PROFIBUS cabling to CS513 terminals.
AO815: Analog Output Module – Generates 4-20mA control signals; managed via CS513.
SA811: HART Multiplexer – Adds smart device integration to CS513-controlled I/O racks.
Installation, Commissioning and Maintenance Instructions
Installation Preparation: Power down the S800 carrier before inserting the ABB CS513 3BSE000435R1. Verify carrier compatibility (e.g., TB820). Prepare PROFIBUS cables (Type A shielded twisted pair) and ensure proper grounding. Set PROFIBUS address via rotary switches (0-99) before power-up. Adhere to ESD protection protocols.
Maintenance Suggestions: Periodically inspect PROFIBUS connectors for corrosion and cable shields for integrity. Monitor diagnostic LEDs: green “RUN” indicates normal operation; red “ERR” requires investigation via Control Panel software. Clear ventilation paths to prevent overheating. For firmware updates, use ABB’s Control Panel software. Always maintain a calibrated spare CS513 module for critical nodes. Replace only during planned shutdowns unless hot-swap carriers are used.
Service and Guarantee Commitment
ABB guarantees the CS513 3BSE000435R1 against defects for 18 months from shipment. Global technical support provides configuration guidance, troubleshooting, and firmware updates via ABB’s ServicePort. Repair services utilize OEM components and factory-calibrated equipment. Extended warranties (up to 5 years) and customized service-level agreements (SLAs) ensure lifecycle support. Documentation, including manuals and CAD drawings, is accessible through ABB’s Automation Library. Compliance with IEC 61131/61784 standards ensures interoperability. For critical failures, ABB offers advanced replacement programs to minimize downtime.
