ABB 5SHX2645L0004

High-Power Performance

 

4500V blocking voltage for medium-voltage applications

 

4000A nominal / 6000A surge current capability

 

Low conduction losses (2.1V V<sub>TM</sub>)

 

Hard-driven gate for precise switching control

 

Robust Mechanical Design

 

Press-pack housing for direct liquid cooling

 

Ceramic insulation for high dielectric strength

 

Vibration-resistant construction (up to 5g)

 

Compact footprint for space-constrained cabinets

 

Thermal Management

 

Low thermal resistance (0.025K/W)

 

Direct water cooling compatible

 

Wide junction temperature range (-40°C to +125°C)

 

Reliability Features

 

Short-circuit withstand capability

 

dv/dt rating >5000V/µs

 

di/dt rating >1000A/µs

 

Long service life (>100,000 hours MTBF)

 

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Description

Detailed Parameter Table

Parameter Name Parameter Value
Product Model ABB 5SHX2645L0004
Manufacturer ABB
Product Category Integrated Gate-Commutated Thyristor (IGCT)
Voltage Rating 4500V
Current Rating 4000A (nominal), 6000A (surge)
Switching Frequency 500Hz max
On-State Voltage 2.1V typical
Gate Drive Voltage 20V
Thermal Resistance 0.025K/W (junction to case)
Weight 1.2kg
Housing Material Press-pack with ceramic insulator
Operating Temp -40°C to +125°C (junction)
Certifications UL, CE, IEC 60747-6
ABB 5SHX2645L0004

ABB 5SHX2645L0004

Product Introduction

The ABB 5SHX2645L0004 is a high-power IGCT (Integrated Gate-Commutated Thyristor) semiconductor device designed for medium-voltage drives and power conversion applications. As part of ABB’s 5SHX series, this robust power electronics component combines high blocking voltage with exceptional current-carrying capacity, making it ideal for industrial megawatt-scale converters.

Engineered for ACS 1000 and ACS 6000 drive systems, the 5SHX2645L0004 delivers reliable switching performance in demanding applications such as metal rolling mills, mining conveyors, and large pump drives. Its press-pack design ensures optimal thermal performance and mechanical robustness in high-vibration environments.

Core Advantages and Technical Highlights

High-Power Performance

 

4500V blocking voltage for medium-voltage applications

 

4000A nominal / 6000A surge current capability

 

Low conduction losses (2.1V V<sub>TM</sub>)

 

Hard-driven gate for precise switching control

 

Robust Mechanical Design

 

Press-pack housing for direct liquid cooling

 

Ceramic insulation for high dielectric strength

 

Vibration-resistant construction (up to 5g)

 

Compact footprint for space-constrained cabinets

 

Thermal Management

 

Low thermal resistance (0.025K/W)

 

Direct water cooling compatible

 

Wide junction temperature range (-40°C to +125°C)

 

Reliability Features

 

Short-circuit withstand capability

 

dv/dt rating >5000V/µs

 

di/dt rating >1000A/µs

 

Long service life (>100,000 hours MTBF)

ABB 5SHX2645L0004

ABB 5SHX2645L0004

Typical Application Scenarios

Industrial High-Power Drives

 

Metal rolling mill main drives (5000-10000kW)

 

 

Mine hoist and conveyor systems

 

 

Large centrifugal compressor drives

 

Energy Infrastructure

 

STATCOM and SVG applications

 

 

High-voltage DC test benches

 

 

Railway traction power converters

 

Renewable Energy

 

Multi-megawatt wind turbine converters

 

 

Solar farm central inverters

 

Marine Propulsion

 

Electric ship drive systems

 

 

Offshore platform power distribution

 

Related Model Recommendations

 

ABB 5SHY3545L0006 – Higher current version (5000A)

 

 

ABB 5SHX1445L0001 – Lower voltage (2500V) variant

 

 

ABB 5SXE08-0187 – Matching gate unit

 

 

ABB 5SNA2400G450300 – Snubber capacitor kit

 

 

ABB 5STP26N4500 – Similar voltage class thyristor

 

 

ABB 5SDF10H4503 – Clamping diode module

 

 

ABB 5SHY35L4510 – High-power hybrid module

 

Installation & Maintenance

Mounting Guidelines

 

Apply 2000-4000N clamping force using torque wrench

 

 

Use thermal paste for optimal heat transfer

 

 

Ensure parallelism within 0.05mm for multi-module stacks

 

 

Verify cooling plate flatness (<50µm deviation)

 

Electrical Connections

 

DC busbars: 60×10mm copper minimum

 

 

Gate drive cables: Twisted pair with shield

 

 

Voltage sharing resistors: 10kΩ, 50W (for series connection)

 

Maintenance

 

Annual thermal imaging recommended

 

 

Check clamping force every 2 years

 

 

Monitor cooling water quality (resistivity >50kΩ·cm)

 

 

Replace after 100,000 switching cycles in hard-switching apps

 

Service & Warranty

 

24-month standard warranty

 

 

Failure analysis services

 

 

On-site technical support

 

 

Reconditioning program available

 

 

End-of-life replacement guarantees

 

Conclusion

The ABB 5SHX2645L0004 IGCT sets the benchmark for high-power semiconductor reliability, delivering unmatched performance in multi-megawatt industrial drives. Its optimized thermal design and robust construction ensure long service life even in demanding operating conditions.