Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | ABB TB820V2 3BSE013208R1 |
| Manufacturer | ABB |
| Product Category | High-density Termination Board |
| Compatible System | S800 I/O, AC 800M Controller |
| Connection Type | Spring-clamp terminal block |
| Number of Channels | 32 (16 pairs) |
| Wire Size | 0.2-1.5mm² (AWG 24-16) |
| Terminal Type | Removable, pluggable |
| Isolation Voltage | 500V AC |
| Operating Temperature | -25°C to +70°C |
| Mounting | Directly to S800 I/O module |
| Material | Flame-retardant PC/ABS blend |
| Dimensions | 60mm × 125mm × 35mm |
| Weight | 180g |
| Protection Class | IP20 (when mounted) |
TB820V2 3BSE013208R1
Product Introduction
The ABB TB820V2 3BSE013208R1 represents the next generation of high-density termination boards for ABB’s S800 I/O system, designed to maximize space efficiency in control cabinets while maintaining superior connection reliability. This advanced termination solution doubles the channel density compared to standard termination boards, making it ideal for applications where panel space is at a premium.
Engineered for use with ABB’s AC 800M controllers, the TB820V2 features innovative spring-clamp technology that reduces installation time while ensuring vibration-resistant connections. The board’s optimized layout minimizes cross-talk between channels, preserving signal integrity in electrically noisy industrial environments.
Particularly suited for large-scale automation projects in process industries, the ABB TB820V2 3BSE013208R1 offers maintenance engineers the convenience of tool-less wiring and the reliability expected from ABB’s industrial components.
Core Advantages and Technical Highlights
Space-Saving High-Density Design:
With 32 connection points in the same footprint as standard 16-channel boards, the TB820V2 enables 50% more I/O in the same cabinet space, reducing installation costs.
Tool-Less Spring-Clamp Technology:
The innovative terminal design allows fast, secure connections without special tools, significantly reducing wiring time compared to screw terminals.
Enhanced Signal Integrity:
Precision-molded separation barriers and optimized conductor routing minimize electromagnetic interference between channels, critical for analog signal applications.
Maintenance-Friendly Architecture:
The pluggable design permits module replacement without disturbing field wiring, while clear channel numbering simplifies troubleshooting.
Robust Construction:
Flame-retardant material (UL94 V-0 rated) withstands industrial environments, with wide temperature tolerance (-25°C to +70°C) for reliable operation.
Universal Compatibility:
Maintains full mechanical and electrical compatibility with existing S800 I/O modules, protecting investments in ABB control systems.
TB820V2 3BSE013208R1
Typical Application Scenarios
The ABB TB820V2 3BSE013208R1 excels in:
Large Process Plants:
Petrochemical refinery DCS systems
Pharmaceutical batch process control
Food & beverage production lines
Energy Infrastructure:
Power plant distributed control systems
Renewable energy farm monitoring
District heating network automation
Water Management:
SCADA systems for water treatment
Pump station control panels
Flood prevention monitoring networks
Transportation Hubs:
Airport baggage handling systems
Metro signaling control cabinets
Port cargo handling automation
Related Model Recommendations
ABB TB821V2 (3BSE013209R1): Surge-protected version
ABB TB830V2 (3BSE013210R1): Intrinsically safe variant
ABB TB840V2 (3BSE013211R1): High-current version (5A per channel)
ABB CI840V2 (3BSE013212R1): Communication interface module
ABB AI840V2 (3BSE013213R1): High-density analog input
ABB DI840V2 (3BSE013214R1): 32-channel digital input
ABB DO840V2 (3BSE013215R1): 32-channel digital output
ABB S800C (3BSE013216R1): Compact I/O extension module
Installation and Maintenance Guidelines
Installation Preparation:
Verify compatibility with specific S800 I/O module. Prepare wires with proper stripping length (7-8mm). Ensure work area is clean and free of metallic debris.
Commissioning Procedure:
Align board with module guides and press firmly until click is heard
Insert wires straight into terminal openings until they bottom out
Verify all connections with gentle pull test
Perform continuity checks before power-up
Maintenance Best Practices:
Annual inspection of terminal tension
Periodic cleaning with non-static brush
Immediate replacement of any damaged terminals
Regular backup of configuration settings
Service and Warranty Information
ABB provides a comprehensive 36-month warranty for the TB820V2 3BSE013208R1, covering:
Defects in materials and workmanship
Performance below specified parameters
Premature wear under normal operating conditions
Extended service offerings include:
Priority replacement program (next-business-day delivery)
On-site technical support
Custom labeling services for large projects
Training programs for proper installation techniques
All termination boards undergo 100% functional testing before shipment, including:
Insertion force verification
Insulation resistance testing
Mechanical durability cycling
Environmental stress screening
