Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | PPD513A25-111615 3BHE039724R2565 |
| Manufacturer | ABB |
| Product category | Industrial power distribution module |
| Input voltage | 24 V DC (redundant) |
| Output channels | 12 (isolated, configurable current) |
| Max output current per channel | 5 A |
| Total output power | 300 W |
| Overcurrent protection | 6 A per channel (resettable) |
| Isolation | 2.5 kV AC (input to output, channel to channel) |
| Efficiency | >90% @ full load |
| Operating temperature | -25°C to 70°C |
| Protection rating | IP20 |
| Mounting type | Backplane mount (compatible with AC800M/S800 series) |
| Dimensions | 130mm × 170mm × 85mm |
| Certifications | CE, UL, ATEX, IEC 61010-1, IEC 60950-1 |
ABB PPD513A25-111615 3BHE039724R2565
Product introduction
The PPD513A25-111615 3BHE039724R2565 is a high-reliability industrial power distribution module from ABB, engineered to provide stable and protected power to critical automation components in industrial control systems. As a key component in ABB’s power management portfolio, this module delivers regulated 24 V DC power to devices such as the 3BHE024577R0101 PPC907BE AMC34 processor module, CI930F 3BDH001010R0005 communication interface, and DSDP140B digital input modules, ensuring uninterrupted operation of control systems.
Unlike basic power supplies, the PPD513A25-111615 features redundant input design, isolated output channels, and advanced protection mechanisms, making it ideal for applications where power integrity is critical—from process control systems in chemical plants to manufacturing lines in automotive facilities. Whether deployed in harsh industrial environments or controlled factory settings, this module ensures reliable power distribution, minimizing the risk of downtime due to power-related faults.
Core advantages and technical highlights
Redundant and robust power input: The PPD513A25-111615 incorporates dual redundant 24 V DC input channels with automatic failover, ensuring continuous power supply even if one input source fails. In a nuclear power plant’s safety system, this redundancy is critical, as it prevents a single power source failure from disrupting operation of the SNAT634PAC safety controller and associated emergency shutdown logic. The module’s wide input tolerance (±15%) further enhances reliability by accommodating voltage fluctuations common in industrial environments.
Isolated output channels with precise current control: Each of the 12 output channels provides galvanic isolation (2.5 kV AC) from both the input and other channels, preventing ground loops and electromagnetic interference from affecting sensitive devices like the UAD154A 3BHE026866R0101 analog module. Channels can be individually configured to deliver up to 5 A, allowing the module to power a mix of devices—from low-current sensors to high-power servo drives—without cross-channel interference. This flexibility eliminates the need for multiple dedicated power supplies, reducing cabinet space and complexity.
Advanced protection mechanisms: The module includes resettable overcurrent protection (6 A per channel) to safeguard connected devices from current spikes, such as those caused by short circuits in field wiring. In a food processing plant, this feature prevents a faulty DSDP140B module from taking down the entire power bus, isolating the fault to a single channel while maintaining power to other critical components. Additionally, the PPD513A25-111615 incorporates overvoltage and overtemperature protection, automatically shutting down non-critical channels if dangerous conditions are detected to prevent permanent damage.
High efficiency and thermal management: With an efficiency rating of over 90% at full load, the PPD513A25-111615 minimizes power loss and heat generation, reducing the load on cabinet cooling systems. Its robust thermal design, including heatsinks and optimized airflow paths, allows operation in temperatures up to 70°C without derating—critical for deployment in unconditioned environments like outdoor pump stations or foundries. This thermal resilience ensures consistent performance even during peak load conditions.
Seamless system integration: Designed to mount on ABB’s AC800M/S800 backplanes, the module integrates seamlessly with other automation components, providing a unified power distribution solution. It includes diagnostic outputs that connect to the PPC907BE AMC34 processor, enabling real-time monitoring of voltage levels, current draw, and fault status via the control system HMI. In a smart factory, this integration allows maintenance teams to proactively address power issues (e.g., a channel drawing excessive current) before they escalate into system failures.
Typical application scenarios
In a large-scale chemical processing plant, the PPD513A25-111615 3BHE039724R2565 serves as the primary power distribution hub for a distributed control system (DCS). It supplies power to 12 critical components: including 2 PPC907BE AMC34 processors, 3 CI930F communication modules, 4 DSDP140B input modules, and 3 UAD154A analog modules. The redundant input design ensures power continuity during UPS transfers, while isolated channels prevent noise from motor drives from affecting sensitive analog measurements. Diagnostic data from the module is fed to the DCS, triggering alerts if any channel exceeds 80% of its current capacity—allowing proactive load redistribution.
In an automotive assembly plant’s robotic welding cell, the module powers a mix of high-current devices (welding controllers, 4 A) and low-current sensors (proximity switches, 0.5 A). Its overcurrent protection prevents a short in a welding cable from disrupting power to the cell’s SNAT634PAC safety controller, ensuring emergency stop functionality remains operational. The module’s ability to operate in high-temperature environments (up to 70°C) allows it to be mounted near welding equipment without performance degradation, reducing cable lengths and voltage drop.
ABB PPD513A25-111615 3BHE039724R2565
Related model recommendations
PPD514A30-111616 3BHE039725R2566: A higher-capacity variant with 16 channels and 6 A per channel, ideal for larger systems requiring more power outputs.
PPD512A20-111614 3BHE039723R2564: A compact 8-channel model for smaller control systems with lower power requirements.
3BHE024577R0101 PPC907BE AMC34: ABB’s processor module powered by the PPD513A25-111615 for control and monitoring.
CI930F 3BDH001010R0005: ABB’s communication interface that relies on the module for stable power in networked systems.
DSDP140B: ABB’s digital input module that receives isolated power from the PPD513A25-111615.
S800 I/O Backplane: ABB’s backplane system that integrates the power module with other automation components.
HMI80: ABB’s touchscreen panel that displays diagnostic data from the PPD513A25-111615 for operator monitoring.
Installation, commissioning and maintenance instructions
Installation preparation: Mount the PPD513A25-111615 3BHE039724R2565 into a compatible S800 backplane using the front-panel screws, torquing to 0.6 Nm. Ensure at least 100mm clearance above and below for airflow. Connect redundant 24 V DC input sources (each rated 15 A minimum) to the designated terminals, using 2.5mm² shielded cable with separate circuits. Wire output channels to connected devices, matching wire gauge to current requirements (e.g., 1.5mm² for >2 A loads). Required tools include a torque screwdriver, wire strippers, and a multimeter. Power off all systems during installation.
Commissioning steps: After installation, verify input voltage (24 V DC ±15%) and output voltage (24 V DC ±2%) using a calibrated multimeter. Test redundancy by disconnecting one input source and confirming the module continues to supply power via the second source. Configure overcurrent trip points for each channel using ABB’s Power Configuration Tool (via USB connection). Simulate a fault on one channel (e.g., temporary short circuit) to verify the overcurrent protection activates and isolates the channel without affecting others. Log all test results for compliance documentation.
Maintenance suggestions: Inspect the module quarterly for loose connections, dust accumulation, and thermal damage (e.g., discolored components). Clean ventilation slots with compressed air to prevent overheating. Monitor output current and voltage via the connected control system—consistent deviations (>5%) from nominal values may indicate a failing channel. Check input redundancy monthly by briefly disconnecting each input source in sequence. Replace the module if redundant inputs fail to switch over, or if multiple channels trip repeatedly despite no load faults. Use only ABB-certified replacements to maintain safety and performance certifications.
Service and guarantee commitment
The PPD513A25-111615 3BHE039724R2565 comes with a 5-year warranty from installation, covering manufacturing defects and ensuring compliance with published performance specifications. ABB guarantees technical support response within 4 hours for critical applications, with on-site service available in 72 hours for qualified industrial facilities. The module includes free access to configuration software tools for the first 3 years. Extended service contracts offer annual preventive maintenance, calibration verification, and priority support, ensuring the power module maintains reliable operation throughout its 15-year design lifespan. Customers receive dedicated online resources, including wiring diagrams, troubleshooting guides, and safety certifications specific to this model.
