Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | PPD513A0E110110 3BHE039724R0E41 |
| Manufacturer | ABB |
| Product category | Process power distribution module (part of Symphony Plus system) |
| Input voltage | 110 VDC |
| Output channels | 8 isolated outputs |
| Output current | 10 A per channel (max) |
| Overcurrent protection | 15 A per channel (thermal-magnetic circuit breaker) |
| Isolation rating | 2.5 kV AC (input to output) |
| Operating temperature | 0°C to 55°C |
| Storage temperature | -40°C to +70°C |
| Humidity tolerance | 5-95% RH (non-condensing) |
| Mounting type | Rack mount (3U height, 19-inch rack) |
| Dimensions | 132mm (height) x 483mm (width) x 280mm (depth) |
| Certifications | CE, UL, cUL, IECEx |
| Communication interface | Modbus RTU over RS-485 |
| Status indicators | LED per channel (power, overload, fault) |
Product introduction
The ABB PPD513A0E110110 3BHE039724R0E41 is a high-reliability process power distribution module designed for ABB’s Symphony Plus distributed control system (DCS), serving as a critical component in industrial power management. This module provides controlled, isolated power distribution to field devices such as transmitters, solenoid valves, and small motors, ensuring stable operation of essential process equipment in demanding industrial environments.
Equipped with 8 individually protected output channels, the ABB PPD513A0E110110 3BHE039724R0E41 combines robust power delivery with intelligent monitoring capabilities. Its integration with the Symphony Plus system allows for remote status monitoring and fault diagnostics, enabling proactive maintenance and minimizing downtime. By centralizing power distribution and incorporating advanced protection features, this module enhances system safety, simplifies wiring, and improves the overall reliability of industrial automation setups.
Core advantages and technical highlights
Enhanced power protection: Each output channel of the ABB PPD513A0E110110 3BHE039724R0E41 is equipped with a thermal-magnetic circuit breaker rated at 15 A, providing fast-acting overcurrent protection. This safeguards connected field devices from damage due to short circuits or overloads, a critical feature in process industries where equipment failure can disrupt production. For example, in a chemical plant, a shorted valve solenoid would trigger the breaker, isolating the fault without affecting other devices on the same module.
Isolated power distribution: With 2.5 kV AC isolation between input and output, and channel-to-channel isolation, the ABB PPD513A0E110110 3BHE039724R0E41 prevents ground loops and electrical noise from propagating between field devices and the control system. This isolation is essential in environments with high electromagnetic interference (EMI), such as oil refineries with large motors or steel mills, ensuring stable power delivery to sensitive instruments like pressure transmitters.
Remote monitoring and diagnostics: The module’s Modbus RTU interface enables real-time communication with the Symphony Plus DCS, providing data on channel status, current draw, and fault conditions. Operators can view this information via the DCS HMI, allowing them to identify overloads or tripped breakers without opening the control cabinet. In a water treatment plant, this capability allows technicians to remotely diagnose a failed pump motor by checking the corresponding channel’s current and fault status, reducing troubleshooting time.
Compact and scalable design: The 3U rack-mount form factor of the ABB PPD513A0E110110 3BHE039724R0E41 saves space in control cabinets, while its modular design allows for easy expansion. Additional modules can be added to the rack to support more field devices, making it suitable for both small skid-mounted systems and large-scale industrial plants. This scalability reduces upfront costs by allowing users to start with the required number of channels and expand as needed.
Typical application scenarios
In oil and gas production platforms, the ABB PPD513A0E110110 3BHE039724R0E41 distributes power to critical field devices such as flow meters, pressure sensors, and emergency shutdown valves. Its rugged design withstands the harsh marine environment, including high humidity and vibration, while the isolated outputs prevent electrical noise from interfering with sensitive measurement equipment. Integration with the Symphony Plus DCS ensures that any power faults are immediately flagged to operators, enabling rapid response to prevent production halts.
Within pulp and paper mills, the module provides power to valve actuators, level sensors, and spray nozzles in the papermaking process. The overcurrent protection prevents damage to expensive actuators during mechanical jams, while the remote monitoring feature allows maintenance teams to track power consumption trends. This helps identify aging devices—such as valves with increasing current draw due to wear—before they fail, reducing unplanned downtime.
In pharmaceutical manufacturing facilities, the ABB PPD513A0E110110 3BHE039724R0E41 is used to power sterile process instruments, including pH meters and conductivity sensors. Its isolated outputs prevent cross-contamination of electrical signals between clean and non-clean areas, adhering to strict GMP (Good Manufacturing Practice) standards. The module’s status LEDs provide at-a-glance verification of power integrity, supporting compliance with regulatory documentation requirements.
ABB PPD513A0E110110 3BHE039724R0E41
Related model recommendations
ABB PPD513A0E220110 3BHE039725R0E41: A 220 VDC variant of the ABB PPD513A0E110110 3BHE039724R0E41, suitable for systems using higher-voltage field devices, such as large solenoid valves.
ABB PPD523A0E110120 3BHE039726R0E41: A 12-channel module with 5 A per channel, ideal for powering low-current devices like transmitters and small sensors.
ABB Symphony Plus DCS: The distributed control system that integrates with the ABB PPD513A0E110110 3BHE039724R0E41 for centralized power management and monitoring.
ABB CI854A 3BSE022469R1: A Profibus DP communication module that connects the power distribution module to the Symphony Plus system, enabling high-speed data exchange.
ABB AC800M: A modular controller that works with the ABB PPD513A0E110110 3BHE039724R0E41 in smaller automation systems, providing local control and monitoring.
ABB 800xA HMI: A human-machine interface that displays real-time status and alarms from the ABB PPD513A0E110110 3BHE039724R0E41, allowing operators to manage power distribution remotely.
Installation, commissioning and maintenance instructions
Installation preparation: Before installing the ABB PPD513A0E110110 3BHE039724R0E41, ensure the 19-inch rack is properly grounded and secured. Verify the input voltage is 110 VDC and the supply is fused at 20 A. Gather tools: screwdrivers, torque wrench (for rack mounting), and a multimeter. Plan wiring routes to separate power cables from signal cables, reducing EMI. Use cable lugs for power connections (10 AWG for input, 16 AWG for outputs) and ensure all connections are torqued to 1.5 Nm.
Commissioning steps: After mounting, connect the 110 VDC input and field device wiring to the output terminals, ensuring correct polarity. Power on the module and verify all channel LEDs illuminate green (normal status). Use the Symphony Plus DCS to configure Modbus RTU communication (baud rate: 9600, parity: even) and perform a channel test by cycling power to each output. Verify that tripping a breaker (via a test load) triggers a fault alarm in the DCS and that the corresponding LED turns red.
Maintenance suggestions: Inspect the ABB PPD513A0E110110 3BHE039724R0E41 quarterly for loose connections or dust buildup; clean vents with compressed air. Check breaker status LEDs monthly to ensure no channels are in fault. Test breaker functionality annually by applying a 15 A test current to each channel, verifying they trip within 1 second. When replacing a breaker, use only ABB-approved spare parts to maintain protection integrity. Back up configuration data to the DCS periodically to simplify module replacement if needed.
Service and guarantee commitment
The ABB PPD513A0E110110 3BHE039724R0E41 comes with a 36-month warranty from the purchase date, covering manufacturing defects and ensuring compliance with published specifications. ABB guarantees replacement of faulty modules within 72 hours for critical applications, minimizing downtime.
Technical support includes access to ABB’s global engineering team via phone and email, along with online resources such as installation manuals, wiring diagrams, and troubleshooting guides. Customers can utilize ABB’s local service centers for on-site assistance with commissioning and integration. Optional extended service contracts offer preventive maintenance, calibration checks, and priority support, ensuring the ABB PPD513A0E110110 3BHE039724R0E41 delivers reliable performance throughout its 15-year design lifespan.
