Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | PPC902AE101 (3BHE010751R0101) |
| Manufacturer | ABB |
| Product Category | HMI Operator Panel |
| Display | 10.4″ TFT LCD (800×600) w/ Resistive Touch |
| Processor | 500 MHz ARM Cortex-A8 |
| Memory | 512 MB RAM / 4 GB Flash |
| Communication Ports | 2× Ethernet, 2× USB 2.0, 1× RS-232/485 |
| Protocols Supported | Modbus TCP, OPC UA, IEC 61850, PROFIBUS |
| Operating Temperature | -20°C to +60°C |
| Enclosure Rating | IP65 Front / IP20 Rear |
| Power Supply | 24 VDC (±10%) |
| Certifications | SIL 2, UL 508, CE, cULus |
| Shock Resistance | 50g, 11ms (IEC 60068-2-27) |
ABB PPC902AE101 3BHE010751R0101
Product Introduction
The ABB PPC902AE101 (3BHE010751R0101) is an industrial-grade operator panel designed for ABB’s Advant Controller 160 (AC 160) series, serving as the primary human-machine interface (HMI) for critical process visualization and control. Engineered for 24/7 operation in harsh environments, this 10.4-inch display integrates high-brightness (600 cd/m²) technology with sunlight-readable anti-glare coating, ensuring clarity in outdoor substations or brightly lit control rooms. The PPC902AE101 runs ABB’s Panel Builder 800 software, enabling dynamic visualization of complex automation systems like power distribution networks or chemical batch processes.
As a core component of ABB’s Extended Automation System 800xA, the PPC902AE101 provides secure access to real-time trends, alarm management, and diagnostic data. Its dual Ethernet ports support redundant ring topologies for continuous operation during network failures. The panel’s SIL 2 certification allows deployment in safety-critical applications, while the robust aluminum front frame withstands mechanical stress in mining or marine installations.
Core Advantages and Technical Highlights
Operational Resilience:
Featuring a 50g shock-rated construction and IP65 front seal, the PPC902AE101 operates in vibrating environments like compressor stations. The -20°C cold-start capability ensures reliability in Arctic oil fields without external heaters.
Security and Connectivity:
Hardware-enforced secure boot with TPM 2.0 prevents unauthorized firmware modifications. Native OPC UA PUB/SUB support enables secure MES/ERP integration without middleware. Dual PROFIBUS ports bridge legacy devices to modern networks.
Engineering Efficiency:
Panel Builder 800’s drag-and-drop Faceplate Designer cuts HMI development time by 50%. Online symbol libraries include ISA-106 compliant process elements. Multi-language runtime support simplifies global deployments.
Maintenance Optimization:
Built-in diagnostic LEDs for power, comms, and faults. SD card slot allows one-touch configuration cloning. Backward compatible with PPC901AE projects through migration tools.
Typical Application Scenarios
In thermal power plants, the ABB PPC902AE101 visualizes turbine island controls, displaying live vibration trends and steam loop diagrams. Operators use its glove-compatible touchscreen to execute burner management sequences during SIL 2-certified startup procedures.
Water treatment facilities deploy the panel for SCADA visualization, where IP65 rating protects against high-pressure washdowns. OPC UA connectivity integrates pump analytics into ABB Ability™ Genix digital suite.
Mining conveyor systems utilize the PPC902AE101 for material tracking, with its shock-resistant design enduring impact loads from crusher operations. The 500-nit display remains readable under desert sunlight.
ABB PPC902AE101 3BHE010751R0101
Related Model Recommendations
PPC901AE: Previous-gen panel (8.4″) for legacy system upgrades.
AC 160: Controller family for direct integration (CI871 comms module).
3BSE050850R1: Mounting kit for 19″ rack/flush installation.
SD833: 32-channel DI module for local I/O expansion.
TA527: Terminal assembly for power redundancy.
CP635: Compact HMI alternative for space-limited cabinets.
3BSE050091R65: 24VDC redundant power supply.
Installation, Commissioning and Maintenance Instructions
Installation Preparation:
Verify mounting surface flatness (<1mm warp). Maintain 100mm rear clearance for ventilation. Ground enclosure to <1 Ω resistance using AWG 10 wire. Use ESD-safe tools during handling. Required: Panel Builder 800 V6.1+, torque driver (1.2 N·m for terminals).
Maintenance Suggestions:
Monthly: Clean touchscreen with isopropyl alcohol (no abrasives). Quarterly: Check Ethernet connector retention force. Annually: Verify display calibration via test pattern. Replace cooling fan 3BSE018741R1 after 60,000 hours. For firmware updates, use ABB-signed SD cards only.
Service and Guarantee Commitment
ABB provides a 60-month warranty for the PPC902AE101, covering display defects and touchscreen degradation. Global support includes:
24/7 technical hotline with <10 min response for critical failures
On-site service within 48 hours for SIL 2 installations
Lifetime security patch updates via ABB SolutionPort
Extended service plans offer predictive LCD backlight monitoring and spare panel pooling. All PPC902AE101 units undergo 500-hour thermal cycling (-30°C to +70°C) and 100,000-touch endurance testing before shipment.
