Description
Detailed parameter table
Parameter name | Parameter value |
Product model | PFTL301E 3BSE019050R10001.0KN |
Manufacturer | ABB |
Product category | Industrial Load Cell / Force Sensor |
Measurement range | 0-1.0 kN (224.8 lbf) |
Accuracy class | 0.1% FS (full scale) |
Output signal | 4-20 mA, mV/V (configurable) |
Excitation voltage | 10-30 VDC |
Safe overload | 150% of rated capacity |
Ultimate overload | 300% of rated capacity |
Operating temperature | -30°C to +80°C (-22°F to +176°F) |
Protection class | IP67 (environmental); IP68 optional |
Material | Stainless steel (316L) |
Connection type | M12 circular connector |
Dimensions | 85mm × 65mm × 45mm (3.35″ × 2.56″ × 1.77″) |
Certifications | CE, UL, ATEX, IECEx, RoHS, OIML R60 |
MTBF | >250,000 hours |
ABB PFTL301E 3BSE019050R10001.0KN
Product introduction
The ABB PFTL301E 3BSE019050R10001.0KN is a high-precision industrial load cell designed to provide accurate force measurement in demanding industrial applications. As a key component in ABB’s process measurement portfolio, this sensor delivers reliable force data for monitoring, control, and safety functions across various industrial sectors, including manufacturing, material handling, and process automation.
ABB PFTL301E 3BSE019050R10001.0KN utilizes advanced strain gauge technology to convert mechanical force into precise electrical signals, enabling real-time monitoring of loads up to 1.0 kN. Its robust stainless steel construction and wide operating temperature range make it suitable for both indoor and outdoor installations, even in harsh environmental conditions where dust, moisture, or temperature fluctuations are present.
In industrial systems, ABB PFTL301E 3BSE019050R10001.0KN plays a critical role in ensuring process efficiency and safety by providing accurate force feedback. This data supports applications ranging from material dosing and tension control to overload protection and quality assurance, making it an essential component in automated production lines and process control systems. When integrated with safety modules like ABB D674A905U01, it enhances machinery safety by enabling load-based safety interlocks.
Core advantages and technical highlights
Exceptional measurement accuracy: ABB PFTL301E 3BSE019050R10001.0KN delivers 0.1% full-scale accuracy, ensuring precise force measurement for critical applications where even small deviations can impact product quality or process efficiency. The sensor’s advanced strain gauge technology provides stable output over time with minimal drift, reducing the need for frequent recalibration. This level of precision makes it suitable for applications requiring tight control, such as material dosing, assembly force monitoring, and quality inspection processes.
Robust environmental performance: Constructed from high-grade 316L stainless steel, ABB PFTL301E 3BSE019050R10001.0KN offers excellent resistance to corrosion, mechanical stress, and environmental contaminants. With an IP67 protection rating (IP68 available as an option), the sensor withstands exposure to water, dust, and harsh cleaning agents, making it suitable for food processing, pharmaceutical, and outdoor applications. Its wide operating temperature range (-30°C to +80°C) ensures reliable performance in extreme environments where temperature variations would affect less robust sensors.
Overload protection and durability: ABB PFTL301E 3BSE019050R10001.0KN is engineered to handle demanding industrial conditions with a safe overload capacity of 150% and ultimate overload protection up to 300% of rated capacity. This rugged design prevents damage from unexpected load spikes or operational errors, ensuring long-term reliability in high-stress applications. The sensor’s robust construction minimizes fatigue-related failures, even in applications involving repeated load cycles.
Flexible integration options: The sensor offers versatile output options (4-20 mA and mV/V) to facilitate integration with various control systems, data loggers, and safety modules like ABB D674A905U01. Its M12 circular connector enables quick, secure connections, simplifying installation and replacement. The compact design (85mm × 65mm × 45mm) allows installation in space-constrained locations, while compatibility with industry-standard mounting hardware ensures easy integration into existing systems.
Typical application scenarios
In automated assembly lines, ABB PFTL301E 3BSE019050R10001.0KN monitors joining forces during press-fitting, riveting, and welding processes. The sensor provides real-time force feedback to control systems, ensuring that assembly operations apply the precise force required for proper part joining. This prevents under- or over-force conditions that could compromise product integrity. When integrated with safety modules like ABB D674A905U01, the sensor enables safety interlocks that stop processes if force limits are exceeded, protecting both equipment and operators.
Food processing facilities utilize ABB PFTL301E 3BSE019050R10001.0KN in filling and dosing systems to ensure accurate portion control. The sensor’s stainless steel construction and IP67 protection withstand washdown procedures using harsh cleaning agents, while its precision measurement ensures consistent product quantities. The sensor monitors the force exerted by material flow, providing feedback to adjust conveyor speeds or valve positions, maintaining product consistency while minimizing waste.
Material handling systems deploy ABB PFTL301E 3BSE019050R10001.0KN to prevent overloads in robotic grippers, conveyors, and lifting equipment. The sensor continuously measures payload forces, triggering alarms or safety shutdowns via connected safety relays when loads approach maximum limits. In warehouse automation, this protects equipment from damage while ensuring safe operation around personnel. The sensor’s quick response time ensures immediate detection of unexpected load changes, enabling rapid protective actions.
ABB PFTL301E 3BSE019050R10001.0KN
Related model recommendations
ABB D674A905U01: Safety relay module that integrates with ABB PFTL301E 3BSE019050R10001.0KN to implement load-based safety interlocks.
ABB EL3020: Safety I/O module that processes signals from ABB PFTL301E 3BSE019050R10001.0KN in larger safety systems.
ABB PFTL301E 3BSE019050R10002.5KN: Higher-capacity variant (2.5 kN) for applications requiring greater measurement range than ABB PFTL301E 3BSE019050R10001.0KN.
ABB GFD563A102 3BHE046836R0102: Ethernet module that enables remote monitoring of ABB PFTL301E 3BSE019050R10001.0KN data in networked systems.
ABB PM865K01 3BSE018106R1: PLC processor that processes force data from ABB PFTL301E 3BSE019050R10001.0KN for control applications.
ABB 3HAC031684-001: Rugged M12 cable assembly for reliable connections between ABB PFTL301E 3BSE019050R10001.0KN and control systems.
ABB XVC763A 3BHE036885R0102: Managed switch supporting network infrastructure for systems incorporating ABB PFTL301E 3BSE019050R10001.0KN.
ABB TC510V1 3BSE013230R1: Signal conditioner that enhances measurement stability of ABB PFTL301E 3BSE019050R10001.0KN in noisy environments.
Installation, commissioning and maintenance instructions
Installation preparation: Before installing ABB PFTL301E 3BSE019050R10001.0KN, ensure the mounting surface is clean, flat, and capable of supporting the maximum expected load. Verify the installation environment remains within the -30°C to +80°C operating range. Select appropriate mounting hardware compatible with the sensor’s stainless steel construction to prevent galvanic corrosion. Use shielded cables with M12 connectors to maintain signal integrity and electromagnetic compatibility. Ensure proper alignment to prevent bending stresses that could affect measurement accuracy. Calibrate the sensor with known weights or force standards before commissioning, following ABB’s calibration procedures.
Maintenance suggestions: Perform quarterly visual inspections of ABB PFTL301E 3BSE019050R10001.0KN to check for physical damage, corrosion, or loose connections. Verify the M12 connector remains secure and free from contamination. In harsh environments, clean the sensor housing periodically using a soft cloth and mild detergent, avoiding abrasive cleaners that could damage the surface. Conduct annual calibration verification using traceable standards to ensure measurement accuracy is maintained. Monitor output signals for drift or instability, which may indicate the need for recalibration or replacement. When integrating with safety systems like ABB D674A905U01, test the entire safety chain during maintenance to confirm proper operation of force-based safety functions.
Service and guarantee commitment
ABB provides ABB PFTL301E 3BSE019050R10001.0KN with a comprehensive 36-month warranty covering manufacturing defects and ensuring compliance with published performance specifications under normal operating conditions. Our global technical support network offers expert assistance for installation, calibration, and troubleshooting, ensuring accurate measurement and reliable operation in your specific application.
Customers receive access to ABB’s technical resources, including calibration procedures, installation guides, and application notes tailored to force measurement applications. Beyond the warranty period, ABB offers calibration services using traceable standards, technical support for system integration, and replacement options to maintain measurement accuracy throughout the product’s lifecycle. ABB’s commitment to quality ensures that ABB PFTL301E 3BSE019050R10001.0KN delivers reliable, precise force measurement in critical industrial applications, backed by our extensive experience in process measurement and control technologies.