ABB PFTL201C 3BSE007913R50 50KN

High accuracy with wide dynamic range: PFTL201C 3BSE007913R50 50KN maintains 0.1% full-scale accuracy across its entire 0-50 kN range, ensuring precise measurements from minimal loads (e.g., 500 N) to maximum capacity (50 kN). In automotive press applications, this accuracy allows manufacturers to monitor stamping forces with ±50 N precision, ensuring consistent part quality and preventing tool wear from excessive pressure.

Dual-direction measurement capability: The sensor reliably measures both tension and compression forces, eliminating the need for separate sensors in applications like cable tensioning systems or hydraulic press monitoring. In a wire rope manufacturing line, PFTL201C 3BSE007913R50 50KN can switch between tension (during rope stranding) and compression (during strength testing) without reconfiguration, simplifying system design.

Extreme environment durability: With an operating temperature range of -30°C to 80°C and IP67 protection, PFTL201C 3BSE007913R50 50KN performs reliably in dusty, wet, or temperature-fluctuating environments. Its stainless-steel housing resists corrosion from oils, coolants, and industrial chemicals, making it suitable for food processing (with IP68 option) and offshore applications. The sensor’s 300% ultimate overload capacity prevents damage from sudden force spikes, common in material handling accidents.

Flexible integration options: PFTL201C 3BSE007913R50 50KN’s configurable outputs allow direct connection to diverse systems—4-20 mA for long-distance transmission to PLCs via the 3BDH000741R1 CTI21-PEX communication module, 0-10 V for local HMI displays, or mV/V for high-precision data acquisition systems. This flexibility reduces the need for signal converters, lowering integration costs.

Built-in diagnostic features: The sensor includes self-monitoring capabilities that detect cable faults, overload conditions, and temperature drift, transmitting diagnostic data alongside force measurements. In crane safety systems, this allows operators to identify issues like a damaged cable (via signal loss) or sensor overheating before they compromise load measurement accuracy.

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Description

Detailed parameter table

Parameter name Parameter value
Product model PFTL201C 3BSE007913R50 50KN
Manufacturer ABB
Product category Industrial force sensor/load cell
Measurement range 0-50 kN (tension and compression)
Accuracy class 0.1% FS (full scale)
Output signal 4-20 mA, 0-10 V DC, or mV/V (configurable)
Excitation voltage 10-30 V DC
Operating temperature -30°C to 80°C
Overload capacity 150% FS (safe), 300% FS (ultimate)
Protection rating IP67 (standard), IP68 (with optional housing)
Mounting type Flange mount with threaded holes
Dimensions 120mm (diameter) × 85mm (height)
Cable length 5m (standard, extendable to 30m)
Certifications CE, UL, ATEX, IEC 61326-1
ABB PFTL201C 3BSE007913R50 50KN

ABB PFTL201C 3BSE007913R50 50KN

Product introduction

The PFTL201C 3BSE007913R50 50KN is a high-precision industrial force sensor from ABB, designed to measure tension and compression forces in demanding automation and process control applications. As a key component in ABB’s measurement and sensing portfolio, PFTL201C 3BSE007913R50 50KN delivers reliable force data for applications requiring precise load monitoring, from material testing to heavy machinery control.

This sensor combines a robust mechanical design with advanced signal processing, ensuring accurate measurements even in harsh industrial environments. Unlike basic load cells, PFTL201C 3BSE007913R50 50KN offers configurable output signals (4-20 mA, 0-10 V DC, or mV/V), enabling seamless integration with PLCs like the 500CPU05 1MRB150081R1/E and HMI systems. Whether deployed in steel rolling mills, crane systems, or assembly lines, PFTL201C 3BSE007913R50 50KN provides critical force data to optimize processes, prevent equipment overload, and ensure operational safety.

Core advantages and technical highlights

High accuracy with wide dynamic range: PFTL201C 3BSE007913R50 50KN maintains 0.1% full-scale accuracy across its entire 0-50 kN range, ensuring precise measurements from minimal loads (e.g., 500 N) to maximum capacity (50 kN). In automotive press applications, this accuracy allows manufacturers to monitor stamping forces with ±50 N precision, ensuring consistent part quality and preventing tool wear from excessive pressure.

Dual-direction measurement capability: The sensor reliably measures both tension and compression forces, eliminating the need for separate sensors in applications like cable tensioning systems or hydraulic press monitoring. In a wire rope manufacturing line, PFTL201C 3BSE007913R50 50KN can switch between tension (during rope stranding) and compression (during strength testing) without reconfiguration, simplifying system design.

Extreme environment durability: With an operating temperature range of -30°C to 80°C and IP67 protection, PFTL201C 3BSE007913R50 50KN performs reliably in dusty, wet, or temperature-fluctuating environments. Its stainless-steel housing resists corrosion from oils, coolants, and industrial chemicals, making it suitable for food processing (with IP68 option) and offshore applications. The sensor’s 300% ultimate overload capacity prevents damage from sudden force spikes, common in material handling accidents.

Flexible integration options: PFTL201C 3BSE007913R50 50KN’s configurable outputs allow direct connection to diverse systems—4-20 mA for long-distance transmission to PLCs via the 3BDH000741R1 CTI21-PEX communication module, 0-10 V for local HMI displays, or mV/V for high-precision data acquisition systems. This flexibility reduces the need for signal converters, lowering integration costs.

Built-in diagnostic features: The sensor includes self-monitoring capabilities that detect cable faults, overload conditions, and temperature drift, transmitting diagnostic data alongside force measurements. In crane safety systems, this allows operators to identify issues like a damaged cable (via signal loss) or sensor overheating before they compromise load measurement accuracy.

Typical application scenarios

In a steel mill’s hot rolling process, PFTL201C 3BSE007913R50 50KN is installed between the roll stand and hydraulic cylinder, measuring the force applied to red-hot steel slabs. Its 0.1% accuracy ensures the rolling force stays within ±50 kN of the target, preventing slab deformation or roll damage. The 4-20 mA output connects to an 500CPU05 1MRB150081R1/E PLC, which adjusts hydraulic pressure in real time to maintain consistent material thickness. The sensor’s high-temperature tolerance (up to 80°C) withstands the radiant heat from the rolling process.

In a logistics warehouse, PFTL201C 3BSE007913R50 50KN monitors the load on overhead crane hooks, preventing overloading and ensuring worker safety. It measures tension forces in the crane cable, with data transmitted via Modbus (using 3BDH000741R1 CTI21-PEX) to a safety PLC. If the load exceeds 40 kN (80% of capacity), the system triggers an alert; at 45 kN, it automatically stops crane movement. The sensor’s IP67 rating protects it from warehouse washdowns and dust, ensuring reliable operation in 24/7 logistics environments.

ABB PFTL201C 3BSE007913R50 50KN

ABB PFTL201C 3BSE007913R50 50KN

Related model recommendations

PFTL201C 3BSE007913R30 30KN: A lower-capacity variant of PFTL201C 3BSE007913R50 50KN for applications requiring 0-30 kN measurement, ideal for lighter machinery.

PFTL202C 3BSE007914R100 100KN: A higher-capacity model with 0-100 kN range, suitable for heavy industrial applications needing more than PFTL201C 3BSE007913R50 50KN’s capacity.

PFEA111: ABB’s signal conditioner that enhances PFTL201C 3BSE007913R50 50KN’s output with filtering and isolation for noisy environments.

500CPU05 1MRB150081R1/E: ABB’s PLC that processes data from PFTL201C 3BSE007913R50 50KN for automated force control.

HMI60: ABB’s touchscreen panel that visualizes real-time force data from PFTL201C 3BSE007913R50 50KN, enabling operator monitoring.

CTI21-PEX 3BDH000741R1: ABB’s communication module that integrates PFTL201C 3BSE007913R50 50KN into PROFINET or Ethernet/IP networks.

PFTE-IP68: ABB’s optional IP68 housing for PFTL201C 3BSE007913R50 50KN, extending its use to underwater or high-pressure washdown applications.

Installation, commissioning and maintenance instructions

Installation preparation: Mount PFTL201C 3BSE007913R50 50KN using the flange holes with M12 bolts, ensuring proper alignment to avoid side loads (which can affect accuracy). Torque bolts to 35 Nm using a calibrated torque wrench. Connect the sensor to a 10-30 V DC power supply with reinforced insulation, using the provided 5m shielded cable. For extended cable runs (up to 30m), use ABB-approved shielded extension cables to maintain signal integrity. Required tools include a level (to ensure perpendicular mounting), cable strippers, and a multimeter for signal verification. Power off connected systems during installation.

Maintenance suggestions: Inspect PFTL201C 3BSE007913R50 50KN quarterly for loose mounting bolts and cable damage, especially at the connector. Clean the sensor housing with a damp cloth—avoid abrasive cleaners that could damage the finish. Calibrate annually using a traceable force standard to maintain 0.1% accuracy; use ABB’s Calibration Toolkit software for configuration. If measurement drift occurs, check for debris between the sensor and load application point, or verify excitation voltage stability. Replace the sensor if output signals are erratic despite calibration, using only ABB-certified units to ensure performance.

Service and guarantee commitment

PFTL201C 3BSE007913R50 50KN comes with a 3-year warranty from installation, covering manufacturing defects and ensuring compliance with accuracy specifications. ABB guarantees technical support response within 4 hours for critical applications, with on-site calibration services available in 72 hours for qualified customers. The sensor includes a free initial calibration certificate traceable to international standards. Extended service contracts offer annual calibration, preventive maintenance, and priority support, ensuring PFTL201C 3BSE007913R50 50KN maintains measurement integrity throughout its 10-year design lifespan. Customers receive dedicated online resources, including installation guides, calibration procedures, and application notes specific to this model.