Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | PFTL101B 5.0KN 3BSE004191R1 |
| Manufacturer | ABB |
| Product category | Load cell for tension measurement |
| Nominal load capacity | 5.0 KN |
| Measuring range | [Specify the actual measuring range if different from nominal, considering typical applications] |
| Construction material | High – grade stainless steel |
| Mounting type | Pillow block mounting (for easy and flexible installation) |
| Operating temperature range | -10 °C to +80 °C |
| Storage temperature range | -25 °C to +85 °C |
| Humidity range | [Specify the humidity range if available, considering its impact on performance] |
| Protection rating | IP65 (dust – tight and water – resistant) |
| Dimensions (approx.) | 25 mm x 25 mm x 100mm |
| Weight | 0.5 kg |
| Measurement principle | Shear beam – based for highly accurate force detection |
| Output signal type | [Specify the output signal type, e.g., mV/V, for connection to control systems] |
| Repeatability | [Provide the repeatability value, e.g., within a certain percentage of full scale for consistent measurements] |
| Hysteresis | [Indicate the hysteresis value, e.g., within a certain percentage of full scale for reliable readings] |
| Creep | [Describe the creep characteristics, if available, for stable long – term measurement] |
| Excitation voltage | [Indicate the appropriate excitation voltage range, if applicable] |
| Allowable lateral load | 30.0 KN |
| Overload capacity in measurement direction | 25.0 KN |
| Spring constant | 325 KN/mm |
ABB PFTL101B 5.0KN 3BSE004191R1
Product introduction
The ABB PFTL101B 5.0KN 3BSE004191R1 is a high – performance load cell designed to meet the tension measurement needs in a wide array of industrial and commercial applications. As part of ABB’s PFTL101B series, this load cell combines precision engineering with robust construction to deliver reliable and accurate tension measurements.
The shear beam – based measurement principle enables the PFTL101B 5.0KN to convert mechanical tension forces into electrical signals with high accuracy. These signals can be easily integrated with various control systems, making it an essential component in processes that require precise tension control. The pillow block mounting design simplifies installation and offers flexibility, allowing for seamless integration into both new and existing setups.
Core advantages and technical highlights
High – precision measurement: The PFTL101B 5.0KN is engineered to provide highly accurate tension measurements. With [mention specific accuracy – related parameters like repeatability, hysteresis], it ensures consistent and reliable results. This high precision is crucial in applications where even minor variations in tension can affect the quality of the final product, such as in the manufacturing of delicate electronic components or high – quality textiles.
Robust construction: Constructed from high – grade stainless steel, the load cell is highly resistant to wear, corrosion, and mechanical stress. The IP65 protection rating further enhances its durability, making it suitable for use in harsh environments, including those with high humidity, dust, or exposure to water jets. This robust build ensures long – term reliability and minimizes the need for frequent replacements.
Wide temperature compatibility: Operating within a temperature range of -10 °C to +80 °C and with a storage temperature range of -25 °C to +85 °C, the PFTL101B 5.0KN can maintain its performance across a broad spectrum of environmental conditions. This makes it an ideal choice for applications in regions with extreme temperature variations or in industries where equipment is exposed to different temperature zones during the production process.
Flexible mounting option: The pillow block mounting design not only simplifies the installation process but also allows for easy adjustment and positioning. This flexibility is beneficial in applications where the load cell needs to be installed in tight spaces or in areas where access for maintenance is limited. It enables quick and efficient installation, reducing downtime during equipment setup or upgrades.
Suitable load capacity for diverse applications: With a nominal load capacity of 5.0 KN, this load cell is well – suited for applications that require measurement of moderate tension forces. It offers a balance between sensitivity and load – handling capability, making it applicable in a wide range of industries, from food and beverage packaging to light – duty metalworking processes.
Typical application scenarios
Food and beverage packaging: In the food and beverage industry, the PFTL101B 5.0KN can be used to measure the tension of packaging materials, such as plastic films or paperboard. Precise tension control is essential to ensure proper sealing, labeling, and overall packaging integrity. For example, in the production of snack food bags, maintaining the correct tension of the plastic film during the packaging process prevents wrinkles and ensures a tight seal, which is crucial for product freshness and shelf – life.
Textile manufacturing: In textile mills, especially those producing fine fabrics or delicate yarns, the PFTL101B 5.0KN can measure the tension of the yarn during spinning, weaving, or knitting processes. Proper tension control is vital to produce high – quality textiles with consistent texture, strength, and appearance. Incorrect tension can lead to yarn breakage, fabric defects, and uneven dyeing, all of which can increase production costs and reduce product quality.
Electronics manufacturing: In the electronics industry, when handling thin wires or delicate components, the PFTL101B 5.0KN can be used to measure and control the tension during processes such as wire bonding or component placement. Precise tension control is necessary to prevent damage to the components and ensure reliable electrical connections. For instance, in the production of printed circuit boards, maintaining the correct tension of the wires during soldering can improve the quality and reliability of the final product.
Laboratory and research applications: In research laboratories, the PFTL101B 5.0KN can be used in experiments that require accurate measurement of small to moderate forces. Whether it’s in material testing, biomechanics research, or quality control of small – scale products, the load cell’s high precision and reliable performance make it a valuable tool for obtaining accurate data.
ABB PFTL101B 5.0KN 3BSE004191R1
Comparison with related models in the series
Compared with ABB PFTL101B 2.0KN: The PFTL101B 2.0KN has a lower nominal load capacity, making it more suitable for applications with extremely light – duty tension measurement requirements, such as in the production of micro – wires or very delicate textile products. The 5.0KN model, on the other hand, can handle higher tension forces while still maintaining good precision, making it more versatile for a broader range of applications that involve slightly heavier materials or require a bit more robustness in measurement.
Compared with ABB PFTL101B 20KN: The PFTL101B 20KN is designed for heavy – duty applications where large tension forces need to be measured, such as in thick metal sheet processing or large – scale plastic film extrusion. In contrast, the 5.0KN model is better suited for applications with lighter – to – medium – weight materials. The 20KN model may sacrifice some sensitivity in the lower load range for its ability to handle high loads, while the 5.0KN model offers more precise measurement in its intended load range, which is more suitable for applications where accuracy at lower tensions is crucial.
Installation, commissioning and maintenance instructions
Installation preparation: Before installation, ensure that the mounting surface is clean, flat, and free of any debris. Check the dimensions of the mounting location to ensure a proper fit for the PFTL101B 5.0KN load cell. Verify that the power supply (if required for signal conditioning or communication) meets the load cell’s voltage and current requirements. Use appropriate handling tools to avoid damaging the load cell during installation, considering its relatively light weight of 0.5 kg. Also, ensure that the installation area is free from strong electromagnetic fields that could interfere with the load cell’s signal.
Commissioning process: After installation, connect the load cell to the associated control system or data acquisition device according to the provided wiring diagram. Ensure all connections are secure to prevent signal loss or interference. Power on the system and perform an initial calibration using known reference loads. Calibrate the load cell in the actual operating environment to account for any temperature – related or environmental factors that may affect its performance. Follow the calibration procedures in the user manual to set the zero point and adjust the sensitivity of the load cell as needed. Check that the output signal of the load cell is within the expected range and that the control system can accurately interpret the tension data.
Maintenance suggestions: Regularly inspect the load cell for any signs of physical damage, such as cracks in the stainless – steel housing, loose connections, or signs of corrosion. Clean the load cell periodically to remove dust, dirt, or any contaminants that may have accumulated on its surface. Check the calibration of the load cell at regular intervals, especially if there have been significant changes in the operating conditions. In case of any abnormal measurement readings, refer to the troubleshooting section of the product manual or contact ABB’s technical support team for assistance. If replacement parts are needed, use only ABB – approved components to ensure the continued performance and reliability of the load cell.
Service and guarantee commitment
ABB offers a standard [warranty period] warranty for the PFTL101B 5.0KN 3BSE004191R1 load cell, covering any manufacturing defects. ABB’s global technical support team is available to assist customers with installation, commissioning, calibration, and troubleshooting. They can provide remote support through various online communication channels, offering real – time guidance and solutions. In cases where on – site assistance is required, trained technicians can be dispatched to the customer’s location. ABB also provides regular product updates, including software (if applicable) and technical documentation, to help customers optimize the performance of the load cell and stay informed about any new features or improvements. This commitment reflects ABB’s dedication to ensuring the long – term reliability and performance of its industrial measurement products.
