ABB PFTL101B 20KN 3BSE004203R1

Description

Detailed parameter table

ABB PFTL101B 20KN 3BSE004203R1

Product introduction

The ABB PFTL101B 20KN 3BSE004203R1 is a top – tier load cell engineered to meet the most demanding tension measurement needs in a diverse range of industrial applications. As a part of ABB’s comprehensive suite of industrial measurement solutions, this load cell showcases the brand’s commitment to precision, durability, and innovation.

Employing a shear beam – based measurement principle, the PFTL101B 20KN is highly proficient in converting mechanical tension forces into accurate electrical signals. These signals can be effortlessly processed and analyzed by associated control systems. This makes it an invaluable asset in industrial processes that rely on strip – based materials, such as the metalworking, paper, and plastic industries. The pillow block mounting design of the load cell not only simplifies installation but also offers flexibility, making it suitable for both new – build projects and retrofitting into existing machinery.

Core advantages and technical highlights

Enhanced high – precision measurement: The PFTL101B 20KN offers unrivaled measurement accuracy, with an extremely high – level repeatability within ±0.02% of full scale and ultra – low hysteresis within ±0.03% of full scale. In heavy – gauge metal strip rolling applications, for example, where maintaining consistent tension is crucial for achieving uniform thickness and mechanical properties of the metal strips, the load cell’s enhanced precision capabilities ensure that the production process results in high – quality, defect – free products.

Super – robust construction: Built from high – grade stainless steel, the load cell is highly resistant to wear, corrosion, and mechanical stress. This makes it suitable for use in the harshest industrial environments, including those with high humidity, exposure to corrosive substances, or extreme temperature fluctuations. The IP65 protection rating further fortifies its durability, ensuring it remains dust – tight and can withstand water jets from any direction.

Exceptional wide temperature compatibility: With an operating temperature range of -40 °C to +80 °C and a storage temperature range of -50 °C to +90 °C, the PFTL101B 20KN can maintain accurate measurement performance across a broad spectrum of environmental conditions. In the petrochemical industry, where equipment often operates in extreme cold during winter or under intense heat in summer, the load cell’s ability to function reliably under such conditions is a significant advantage, ensuring uninterrupted production processes.

Flexible and user – friendly mounting option: The pillow block mounting design of the load cell allows for easy installation and seamless integration into existing machinery. This not only reduces installation time and effort but also provides the flexibility to place the load cell in optimal positions within a production line. Whether it’s being installed in a large – scale manufacturing facility or retrofitted into an older production system, the PFTL101B 20KN’s mounting design makes it a practical and convenient choice.

Expansive multiple load range options: While the nominal load capacity of this model is 20 KN, the PFTL101B series offers a wide range of load capacities from 2.0 KN to 40 KN. This versatility allows users to select the most appropriate load cell for their specific application requirements. For applications with lighter strip materials and lower tension requirements, a 2.0 KN or 5.0 KN load cell from the series may be sufficient. However, for heavy – duty applications like large – scale plastic film extrusion or thick metal sheet processing, the 20 KN or higher – capacity variants, such as the PFTL101B 20KN, are better suited to handle the substantial forces involved while maintaining high – precision measurement.

Typical application scenarios

Heavy – duty metalworking industry: In a large – scale steel plate rolling mill, the PFTL101B 20KN is used to measure the tension of thick steel plates during the rolling process. Precise control of plate tension is essential to ensure uniform thickness and flatness of the steel plates. If the plate tension is not accurately maintained, it can lead to issues such as uneven rolling, warping, or internal stress in the plates, which can compromise the quality of the final product. The load cell’s high – precision measurement capabilities help to prevent such issues, resulting in improved product quality and increased production efficiency.

Large – scale paper and packaging industry: In a major paper mill that produces large – format paper rolls for commercial printing or industrial packaging, the PFTL101B 20KN is employed to measure the tension of paper webs as they are processed through high – speed production lines. Maintaining the correct paper web tension is crucial for smooth operation, accurate cutting, and proper winding of the large – scale paper products. Incorrect tension can cause paper jams, wrinkles, or tears, which can disrupt the production process and result in significant waste. The load cell provides real – time tension data, enabling the control system to adjust the paper – handling equipment and maintain a continuous and efficient production line, even at high production volumes.

Industrial – scale plastic film production: In a large – scale plastic film manufacturing plant that produces a variety of plastic films for industrial applications, such as heavy – duty packaging films or agricultural films, the PFTL101B 20KN is utilized to measure the tension of plastic films as they are extruded and processed. Accurate tension control is necessary to produce plastic films with uniform thickness, optical properties, and mechanical strength. The load cell enables the control system to regulate the speed and tension of the film – handling equipment, ensuring that the plastic films are produced with the desired properties. This is particularly important for industrial applications where the plastic films need to withstand harsh environmental conditions or heavy loads.

Textile manufacturing on a large scale: In a large – scale textile mill that produces industrial – grade fabrics, the PFTL101B 20KN can be used to measure the tension of thick yarns or fabric strips during weaving, knitting, or dyeing processes. Proper tension control in textile materials is essential for producing high – quality fabrics with consistent texture, color, and strength. Incorrect tension can lead to fabric distortion, uneven dyeing, or yarn breakage, which can result in significant production losses. The load cell helps textile manufacturers to optimize the tension control in their production processes, resulting in improved fabric quality and reduced production costs, even in high – volume production scenarios.

ABB PFTL101B 20KN 3BSE004203R1

Related model recommendations

ABB PFTL101B (2.0 KN): For applications with lighter strip materials and lower tension requirements, such as in the production of fine wires or delicate textiles, this 2.0 KN version of the PFTL101B can provide accurate tension measurement for lighter – duty strip – handling operations.

ABB PFTL101B (10 KN): In cases where the load requirements are not as high as 20 KN but still demand reliable and precise tension measurement, the 10 KN variant of the PFTL101B can be a suitable choice. It is well – suited for applications like medium – gauge metal strip processing or standard – size paper web handling.

ABB PFTL101AER/BER: This is an acid – resistant version of the PFTL101 series, which is designed for use in harsh environments, such as the wet end of paper machines or chemical processing plants where exposure to corrosive substances is common. If your application involves such harsh chemical conditions, this model may be more appropriate, even if the load capacity requirements are different, as there are likely to be acid – resistant variants available within the relevant load – capacity range.

Installation, commissioning and maintenance instructions

Installation preparation: Before installation, ensure that the mounting location is clean, free of debris, and has the correct dimensions to accommodate the PFTL101B 20KN load cell. Check that the power supply (if applicable for signal conditioning or communication) is of the correct voltage and meets the load cell’s requirements. Use appropriate lifting equipment to handle the load cell safely, taking into account its weight. Ensure that the surrounding area is free from any sources of electromagnetic interference that could affect the load cell’s performance.

Commissioning process: After installation, connect the load cell to the associated control system or data acquisition unit according to the wiring diagram provided in the product documentation. Ensure all connections are secure. Power on the system and perform a calibration check using known reference loads. Calibrate the load cell in the same environment where it will be operating to account for any temperature or other environmental factors. Follow the calibration procedures in the user manual to set the zero point and adjust the sensitivity of the load cell as needed. Verify that the output signal of the load cell is within the expected range and that the control system can accurately interpret the tension data.

Maintenance suggestions: Regularly inspect the load cell for any signs of physical damage, such as cracks in the stainless – steel housing, loose connections, or signs of corrosion. Clean the load cell periodically to remove dust, dirt, or any other contaminants that may have accumulated on its surface. Check the calibration of the load cell at regular intervals, especially if the operating conditions have changed significantly. In case of any abnormal measurement readings, refer to the troubleshooting section of the product manual or contact ABB’s technical support team for assistance. If replacement parts are required, use only ABB – approved spares to ensure the continued performance and reliability of the load cell.

Service and guarantee commitment

ABB provides a standard 2 – year warranty for the PFTL101B 20KN 3BSE004203R1 load cell, covering any manufacturing defects. ABB’s global technical support team is available 24/7 to assist customers with installation, commissioning, calibration, and troubleshooting. They can offer remote support through online communication channels, providing real – time guidance and solutions. In cases where on – site assistance is necessary, trained technicians can be dispatched to the customer’s location. ABB also provides regular product updates, including software (if applicable) and technical documentation, to help customers optimize the performance of the load cell and stay informed about any new features or improvements. This commitment reflects ABB’s dedication to ensuring the long – term reliability and performance of its industrial measurement products.