ABB PFTL101B 10KN 3BSE004197R1

Description

ABB PFTL101B 20KN 3BSE004203R1Detailed parameter table

ABB PFTL101B 10KN 3BSE004197R1

Product introduction

The ABB PFTL101B 10KN 3BSE004197R1 is a high – performance load cell engineered to meet the demanding requirements of tension measurement in a wide range of industrial applications. As part of ABB’s comprehensive portfolio of measurement and control solutions, this load cell stands out for its accuracy, reliability, and versatility.

Designed with a shear beam – based measurement principle, the PFTL101B 10KN can accurately convert mechanical tension forces into electrical signals. These signals can then be easily processed and analyzed by associated control systems, enabling precise control and monitoring of industrial processes that rely on strip – based materials, such as in the metalworking, paper, and plastic industries. The pillow block mounting design of the load cell simplifies installation, making it a convenient choice for retrofitting or new – build projects.

Core advantages and technical highlights

High – precision measurement: The PFTL101B 10KN offers exceptional measurement accuracy, with a high – level repeatability within ±0.03% of full scale and low hysteresis within ±0.05% of full scale. In applications like precision wire drawing, where even the slightest variation in wire tension can affect the quality of the final product, the load cell’s high – precision measurement capabilities ensure consistent and high – quality output.

Robust construction: Constructed from high – quality stainless steel, the load cell is highly resistant to wear, corrosion, and mechanical stress. This makes it suitable for use in harsh industrial environments, such as those with high humidity, exposure to corrosive substances, or extreme temperature fluctuations. The IP65 protection rating further enhances its durability by ensuring it is dust – tight and can withstand water jets from any direction.

Wide temperature compatibility: With an operating temperature range of -40 °C to +80 °C and a storage temperature range of -50 °C to +90 °C, the PFTL101B 10KN can maintain accurate measurement performance across a wide spectrum of environmental conditions. In industries like petrochemicals, where equipment may operate in extreme cold or hot environments, the load cell’s ability to function reliably in such conditions is a significant advantage.

Flexible mounting option: The pillow block mounting design of the load cell allows for easy installation and integration into existing machinery. This not only reduces installation time and effort but also provides flexibility in terms of where the load cell can be placed within a production line. Whether it’s being installed in a new manufacturing facility or retrofitted into an older system, the PFTL101B 10KN’s mounting design makes it a practical choice.

Multiple load range options: While the nominal load capacity of this particular model is 10 KN, the PFTL101B series offers a range of load capacities from 2.0 KN to 20 KN. This versatility allows users to select the most appropriate load cell for their specific application requirements. For applications with lighter strip materials and lower tension requirements, a 2.0 KN or 5.0 KN load cell from the series may be suitable, while heavier – duty applications can benefit from the 10 KN or 20 KN variants.

Typical application scenarios

Metalworking industry: In a steel wire manufacturing plant, the PFTL101B 10KN is used to measure the tension of steel wires during the drawing process. Precise control of wire tension is crucial to ensure uniform wire diameter and mechanical properties. If the wire tension is not accurately maintained, it can lead to issues such as wire breakage, inconsistent diameter, or poor surface finish. The load cell’s high – precision measurement capabilities help to prevent such issues, resulting in improved product quality and reduced production costs.

Paper and packaging industry: In a paper mill, the PFTL101B 10KN is employed to measure the tension of paper webs as they are processed through various stages of production, such as papermaking, coating, and converting. Maintaining the correct paper web tension is essential for smooth operation, accurate cutting, and proper winding of the paper. Incorrect tension can cause paper jams, wrinkles, or tears, which can disrupt the production process and result in waste. The load cell provides real – time tension data, enabling the control system to adjust the paper – handling equipment and maintain a continuous and efficient production line.

Plastic film production: In a plastic film extrusion plant, the PFTL101B 10KN is utilized to measure the tension of plastic films as they are extruded and processed into various products, such as packaging films, agricultural films, or industrial films. Accurate tension control is necessary to produce plastic films with uniform thickness, optical properties, and mechanical strength. The load cell enables the control system to regulate the speed and tension of the film – handling equipment, ensuring that the plastic films are produced with the desired properties. This is particularly important for applications where the plastic films are used for packaging sensitive products, such as food or electronics, where any defects in the film can compromise the integrity of the packaged items.

Textile industry: In a textile factory, the PFTL101B 10KN can be used to measure the tension of yarns or fabric strips during weaving, knitting, or dyeing processes. Proper tension control in textile materials is essential for producing high – quality fabrics with consistent texture, color, and strength. Incorrect tension can lead to fabric distortion, uneven dyeing, or yarn breakage. The load cell helps textile manufacturers to optimize the tension control in their production processes, resulting in improved fabric quality and reduced production costs.

ABB PFTL101B 10KN 3BSE004197R1

Related model recommendations

ABB PFTL101B (2.0 KN): For applications with lighter strip materials and lower tension requirements, this 2.0 KN version of the PFTL101B can provide accurate tension measurement for lighter – duty strip – handling operations. It is suitable for industries such as fine wire manufacturing or delicate textile production.

ABB PFTL101B (20 KN): In contrast, for applications dealing with heavier loads and higher strip tensions, the 20 KN variant of the PFTL101B can handle the increased forces while maintaining high – precision measurement. This is ideal for industries like heavy – gauge metal strip processing or large – scale plastic film production.

ABB PFTL101AER/BER: This is an acid – resistant version of the PFTL101 series, which is designed for use in harsh environments, such as the wet end of paper machines or chemical processing plants where exposure to corrosive substances is common. If your application involves such harsh chemical conditions, this model may be more suitable.

Installation, commissioning and maintenance instructions

Installation preparation: Before installation, ensure that the mounting location is clean, free of debris, and has the correct dimensions to accommodate the PFTL101B 10KN load cell. Check that the power supply (if applicable for signal conditioning or communication) is of the correct voltage and meets the load cell’s requirements. Use appropriate lifting equipment to handle the load cell safely, taking into account its weight (to be specified accurately). Ensure that the surrounding area is free from any sources of electromagnetic interference that could affect the load cell’s performance.

Commissioning process: After installation, connect the load cell to the associated control system or data acquisition unit according to the wiring diagram provided in the product documentation. Ensure all connections are secure. Power on the system and perform a calibration check using known reference loads. Calibrate the load cell in the same environment where it will be operating to account for any temperature or other environmental factors. Follow the calibration procedures in the user manual to set the zero point and adjust the sensitivity of the load cell as needed. Verify that the output signal of the load cell is within the expected range and that the control system can accurately interpret the tension data.

Maintenance suggestions: Regularly inspect the load cell for any signs of physical damage, such as cracks in the stainless – steel housing, loose connections, or signs of corrosion. Clean the load cell periodically to remove dust, dirt, or any other contaminants that may have accumulated on its surface. Check the calibration of the load cell at regular intervals, especially if the operating conditions have changed significantly. In case of any abnormal measurement readings, refer to the troubleshooting section of the product manual or contact ABB’s technical support team for assistance. If replacement parts are required, use only ABB – approved spares to ensure the continued performance and reliability of the load cell.

Service and guarantee commitment

ABB provides a standard 2 – year warranty for the PFTL101B 10KN 3BSE004197R1 load cell, covering any manufacturing defects. ABB’s global technical support team is available 24/7 to assist customers with installation, commissioning, calibration, and troubleshooting. They can offer remote support through online communication channels, providing real – time guidance and solutions. In cases where on – site assistance is necessary, trained technicians can be dispatched to the customer’s location. ABB also provides regular product updates, including software (if applicable) and technical documentation, to help customers optimize the performance of the load cell and stay informed about any new features or improvements. This commitment reflects ABB’s dedication to ensuring the long – term reliability and performance of its industrial measurement products.