Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | PFCL201CE 10KN 3BSX105983 – 100 |
| Manufacturer | ABB |
| Product category | Load cell for tension measurement |
| Nominal load capacity | 10 KN |
| Extended load (±1% accuracy) | 15 KN |
| Max permitted load | 100 KN (without permanent change) |
| Permitted transverse force | 5 KN (within accuracy) |
| Permitted axial load | 2.5 KN (within accuracy) |
| Spring constant | 500 KN/mm |
| Measurement principle | Strain gauge – based |
| Construction material | Stainless steel (single – piece machined) |
| Connection type | Fixed connection cable with protective hose |
| Operating temperature range | -20 °C to +60 °C |
| Storage temperature range | -40 °C to +85 °C |
| Humidity range | 5% – 95% non – condensing |
| Protection rating | IP65 (dust – tight and water – resistant) |
| Dimensions (approx.) | Length: 300 mm, Width: 120 mm, Height: 100 mm |
| Mounting type | Mounted under roll bearings (for strip tension measurement) |
| Weight | 25 kg |
| Calibration and compensation | Pre – calibrated and temperature – compensated |
Product introduction
The ABB PFCL201CE 10KN 3BSX105983 – 100 is a specialized load cell designed for precise strip tension measurement in industrial automation and manufacturing processes. As part of ABB’s comprehensive range of industrial measurement solutions, it plays a crucial role in the PressGuide® strip tension measuring system.
This load cell is engineered to accurately detect the tension forces acting perpendicular to the mounting surface. Installed beneath roll bearings, it efficiently converts mechanical forces into electrical signals through its advanced strain – gauge – based measurement principle. These signals can then be processed and analyzed by associated control systems, making it an indispensable component for maintaining the quality and efficiency of production lines that rely on strip – based materials, such as in the metalworking, paper, and plastic industries.
Core advantages and technical highlights
High – precision measurement: The PFCL201CE 10KN offers remarkable measurement accuracy, with an extended load accuracy of ±1% up to 15 KN. In applications like precision sheet metal forming, even minor fluctuations in strip tension can lead to defects in the final product. The high – precision measurement capabilities of this load cell ensure that the strip is fed into the forming process with consistent tension, resulting in high – quality, uniform products.
Robust and durable construction: Machined from a single piece of stainless steel, the load cell is highly resistant to wear, corrosion, and mechanical stress. The stainless – steel construction not only guarantees long – term durability but also makes it suitable for use in harsh industrial environments, such as those with high humidity or exposure to corrosive substances. The IP65 protection rating further enhances its reliability by ensuring it is dust – tight and can withstand water jets from any direction.
Temperature compensation: Each PFCL201CE 10KN load cell comes pre – calibrated and temperature – compensated. This allows it to maintain accurate measurement performance across a wide operating temperature range, from – 20 °C to +60 °C. In industries like paper manufacturing, where the production environment may experience significant temperature variations, the built – in temperature compensation feature ensures that the strip tension measurement remains accurate, regardless of the ambient temperature.
Unique connection design: Unlike some other models in the series, the PFCL201CE features a fixed connection cable with a protective hose. This design provides added protection to the cable, making it suitable for applications where the cable may be at risk of damage, such as in environments with moving machinery or abrasive materials. The protective hose shields the cable from physical impact, abrasion, and exposure to moisture, ensuring reliable signal transmission over time.
Multiple load range options: As part of a family of load cells, the PFCL201CE 10KN is part of a range that offers nominal load options from 5 KN to 50 KN. This versatility allows users to select the most appropriate load cell for their specific application requirements. For applications involving lighter strip materials and lower tension needs, a 5 KN or 10 KN load cell like the PFCL201CE 10KN may be ideal, while heavier – duty applications can benefit from higher – capacity variants.
Typical application scenarios
Metalworking industry: In a precision metal stamping factory, the PFCL201CE 10KN is used to measure the tension of thin metal strips during the stamping process. Precise control of strip tension is essential to ensure that the metal sheets are fed evenly into the stamping dies, resulting in consistent and high – quality stamped parts. If the strip tension is not accurately maintained, it can lead to issues such as misaligned cuts, wrinkled surfaces, or uneven material distribution in the stamped products.
Paper and packaging industry: In a paper converting plant, the load cell is employed to measure the tension of paper rolls as they are unwound and processed into various products, such as packaging boxes or printed materials. Maintaining the correct paper strip tension is crucial for smooth unwinding, accurate cutting, and proper folding operations. Incorrect tension can cause paper jams, creases, or tears, which can disrupt the production process and result in waste. The PFCL201CE 10KN provides real – time tension data, enabling the control system to adjust the paper – handling equipment and maintain a continuous and efficient production line.
Plastic film manufacturing: In a plastic film extrusion facility, the PFCL201CE 10KN is utilized to measure the tension of plastic films as they are extruded and processed. Accurate tension control is vital for producing plastic films with uniform thickness and quality. The load cell enables the control system to regulate the speed and tension of the film – handling equipment, ensuring that the plastic films are produced with the desired properties. This is especially important for applications where the plastic films are used for packaging sensitive products, such as food or electronics, as any defects in the film can compromise the integrity of the packaged items.
Textile industry: In a textile mill, the PFCL201CE 10KN can be used to measure the tension of yarn or fabric strips during weaving, knitting, or dyeing processes. Proper tension control in textile materials is essential for producing high – quality fabrics. Incorrect tension can lead to fabric distortion, uneven dyeing, or yarn breakage. The load cell helps textile manufacturers optimize the tension control in their production processes, resulting in improved fabric quality and reduced production costs.
ABB PFCL201CE 10KN 3BSX105983-100
Related model recommendations
ABB PFCL201C: This is a base model in the series with a pluggable connection cable. It may be a more cost – effective option for applications where the risk of cable damage is low and a more flexible connection option is preferred.
ABB PFCL201CD: This variant features a fixed PTFE – insulated connection cable and an acid – proof cable gland, making it suitable for applications in harsh chemical environments where resistance to acid and other corrosive substances is crucial.
ABB PFCL201CE (5 KN): For applications with lighter strip materials and lower tension requirements, this 5 KN version of the PFCL201CE can provide accurate tension measurement for lighter – duty strip – handling operations.
ABB PFCL201CE (20 KN): In contrast, for applications dealing with heavier loads and higher strip tensions, the 20 KN variant of the PFCL201CE can handle the increased forces while maintaining high – precision measurement.
Installation, commissioning and maintenance instructions
Installation preparation: Before installation, ensure that the mounting location under the roll bearings is clean, free of debris, and has the correct dimensions to accommodate the PFCL201CE 10KN load cell. Check that the power supply (if applicable for signal conditioning or communication) is of the correct voltage and meets the load cell’s requirements. Due to the load cell’s 25 – kg weight, use appropriate lifting equipment to handle it safely and avoid any injuries.
Commissioning process: After installation, connect the load cell to the associated control system or data acquisition unit according to the wiring diagram provided in the product documentation. Ensure all connections are secure. Power on the system and perform a calibration check using known reference loads. Calibrate the load cell in the same environment where it will be operating to account for any temperature or other environmental factors. Follow the calibration procedures in the user manual to set the zero point and adjust the sensitivity of the load cell as needed.
Maintenance suggestions: Regularly inspect the load cell for any signs of physical damage, such as cracks in the stainless – steel housing or loose connections. Clean the load cell periodically to remove dust, dirt, or any other contaminants that may have accumulated on its surface. Check the calibration of the load cell at regular intervals, especially if the operating conditions have changed significantly. In case of any abnormal measurement readings, refer to the troubleshooting section of the product manual or contact ABB’s technical support team for assistance. If replacement parts are required, use only ABB – approved spares to ensure the continued performance and reliability of the load cell.
Service and guarantee commitment
ABB provides a standard 2 – year warranty for the PFCL201CE 10KN 3BSX105983 – 100 load cell, covering any manufacturing defects. ABB’s global technical support team is available 24/7 to assist customers with installation, commissioning, calibration, and troubleshooting. They can offer remote support through online communication channels, providing real – time guidance and solutions. In cases where on – site assistance is necessary, trained technicians can be dispatched to the customer’s location. ABB also provides regular product updates, including software (if applicable) and technical documentation, to help customers optimize the performance of the load cell and stay informed about any new features or improvements. This commitment reflects ABB’s dedication to ensuring the long – term reliability and performance of its industrial measurement products.
