Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | CI854 3BSE025347R1 |
| Manufacturer | ABB |
| Product Category | PROFINET/Ethernet IP Interface Module |
| Communication Protocols | PROFINET IRT (Class B), EtherNet/IP™, Modbus TCP |
| Port Configuration | 2x RJ45 (100 Mbps), 1x M12 X-coded |
| Cybersecurity | IEC 62443-3-3 SL2, MACsec encryption |
| Real-Time Performance | ≤250 µs cycle time (IRT) |
| Redundancy Support | MRP (Media Redundancy Protocol) |
| Power Supply | Backplane 5 VDC, 2.5W max |
| Operating Temperature | -40°C to +70°C |
| Certifications | UL 61010, TÜV, DNV-GL |
| Dimensions (H×W×D) | 115 × 35 × 110 mm |
| MTBF | > 300,000 hours |
ABB CI854 3BSE025347R1
Product Introduction
The ABB CI854 3BSE025347R1 is a high-performance communication interface module for ABB’s AC 800M DCS, enabling deterministic integration with industrial Ethernet networks. Designed as a backplane-mounted solution, this module bridges ABB controllers like the PM865 with PROFINET IRT devices (e.g., drives, I/O) while maintaining <1 ms jitter for motion control applications. The CI854 3BSE025347R1 variant specifically supports EtherNet/IP™ implicit messaging, making it ideal for North American automotive and packaging lines requiring CIP Sync™ synchronization.
Featuring dual-redundant ports with MRP ring redundancy, the module ensures zero-packet-loss communication even during network reconfigurations. Its hardened design withstands 10g vibration (IEC 60068-2-6) and 95% humidity without condensation, suitable for steel mill and offshore applications. The module integrates seamlessly with ABB’s System 800xA engineering environment, allowing drag-and-drop device configuration without manual addressing.
Core Advantages and Technical Highlights
Deterministic Networking: Hardware-accelerated PROFINET IRT Class B achieves 250 µs cycle times with 1 µs synchronization accuracy – critical for multi-axis robotic cells.
Seamless Protocol Coexistence: Concurrent operation of PROFINET IRT, EtherNet/IP™, and Modbus TCP on same ports. Dedicated traffic shaping prevents protocol interference.
Cyber-Hardened Architecture:
Hardware-enforced secure boot with TPM 2.0
MACsec (IEEE 802.1AE) encryption at wire speed
Role-Based Access Control (RBAC) with LDAP/AD integration
Zero-Downtime Maintenance:
Hot-swappable without network interruption
Configuration persistence across module replacement
Automatic topology discovery via LLDP
Advanced Diagnostics:
Real-time cable integrity monitoring (impedance, SNR)
PROFINET device health scoring (0-100%)
Predictive failure alerts for switch ASICs
Typical Application Scenarios
Automotive Body Shop:
Synchronates 32 welding robots via CI854‘s IRT backbone
Achieves 0.2mm repeatability with CIP Motion™ over EtherNet/IP™
Survives electromagnetic interference from 50kA spot welders
Pharmaceutical Packaging:
Controls 18-axis servo cartoner via PROFINET IRT
Real-time torque monitoring prevents vial breakage
Audit trail compliance (21 CFR Part 11)
Offshore Compression:
Interfaces with SIL 3 gas detectors via Modbus TCP
MRP redundancy ensures continuous operation during cable damage
-40°C operation in Arctic LNG plants
ABB CI854 3BSE025347R1
Related Model Recommendations
CI855: PROFIBUS DP-V1 master module
CI871: OPC UA server module
PM866/PM865: Controllers for CI854 integration
SD832: Digital input module for safety signals
UFC921A101: OPC UA gateway for enterprise connectivity
TA521: Surge-protected terminal assembly
3BSE008508R1: Redundant power supply
Installation, Commissioning & Maintenance
Installation Preparation:
Insert firmly into AC 800M baseplate (slot 1-12)
Ground chassis via M4 screw (≤0.1Ω resistance)
Use CAT6A SF/UTP cables with 360° shielding
Maintain bend radius >4x cable diameter
Commissioning:
Auto-discover devices via GSDML files
Configure RTE (Real-Time Ethernet) domains
Enable MACsec with pre-shared keys
Validate IRT performance with ABB Network Advisor
Maintenance Regimen:
Quarterly: Update device firmware via Control Builder M
Biannual: Inspect M12 connectors for salt corrosion
Monitor “Port Utilization” parameter (>80% triggers alert)
Critical Alarms: Solid red LED = hardware fault; Flashing = network storm
Service and Guarantee Commitment
ABB provides a 5-year warranty for CI854 3BSE025347R1, extendable to 15 years. Includes:
24/7 Critical Support: 30-min response for production outages
Firmware Assurance: Security updates until 2035
PROFINET Conformance Testing: Guaranteed interoperability
Flat-Rate Repair: 5-day global turnaround
On-Site Certification: TÜV revalidation services
Cybersecurity Bulletins: Threat advisories via ABB Ability™
Migration Kits: Legacy CI853 replacement packages
