Description
Detailed Parameter Table for ABB 5SHY4045L0006
| Parameter Name | Parameter Value |
| Product Model | 5SHY4045L0006 |
| Manufacturer | ABB |
| Product Category | IGBT Power Semiconductor Module |
| Voltage Rating | 4500 V DC |
| Current Rating | 1200 A (nominal), 2400 A (peak) |
| Switching Frequency | Up to 1 kHz |
| Module Configuration | Half-bridge with NTC temperature sensor |
| Isolation Voltage | 6000 V AC (min) |
| Thermal Resistance | 0.03 K/W (junction-to-case) |
| Weight | 2.1 kg |
| Housing Material | AlSiC baseplate with ceramic isolation |
| Operating Temperature | -40°C to +125°C (junction) |
| Certifications | UL certified, RoHS compliant |
Product Introduction
The ABB 5SHY4045L0006 represents ABB’s flagship IGBT power semiconductor module from the StakPak series, engineered for ultra-high-power conversion applications. This robust half-bridge module features press-pack technology that eliminates bond wires and solder joints – critical failure points in traditional modules. Designed for HVDC and FACTS systems, the 5SHY4045L0006 enables efficient power conversion at transmission-level voltages up to ±550kV DC. Its direct liquid-cooled design integrates seamlessly with ABB’s HVDC Light® converters, providing the muscle behind renewable energy integration and grid stabilization projects worldwide.
Unlike conventional IGBTs, this module employs ABB’s proprietary “Soft Punch-Through” technology that reduces switching losses by 25% while maintaining short-circuit withstand capability. The embedded Negative Temperature Coefficient (NTC) sensor enables real-time thermal monitoring, while the symmetrical pressure contact system ensures uniform current distribution across 18 parallel IGBT chips. When paired with ABB controllers like the 3BHB030310R0001, the 5SHY4045L0006 forms the core of megawatt-scale power conversion systems.
Core Advantages and Technical Highlights
Ultra-High Reliability: Press-pack construction withstands 100,000 thermal cycles (ΔTj=80K) – 10× industry standard. Failure mode progresses to short-circuit, preventing catastrophic converter failure.
Loss-Optimized Switching: Patented carrier storage trench gate bipolar transistor (CSTBT™) technology reduces Eoff by 40% compared to standard IGBTs. Enables 99.3% efficiency at 0.95 power factor.
Scalable Power Handling: Vertical stacking capability allows parallel connection of multiple 5SHY4045L0006 modules without derating. Single cabinet achieves 3 GW power transfer in HVDC applications.
Advanced Cooling Integration: Direct-deionized-water cooling channels remove 8 kW heat per module. Zero-thermal-grease interface maintains <0.01 K·cm²/W thermal impedance.
Grid Fault Resilience: Withstands DC-side short circuits for 5 ms without damage – critical for ride-through during grid faults.
Typical Application Scenarios
In offshore wind HVDC platforms, banks of 5SHY4045L0006 modules convert 66 kV AC from turbines to 320 kV DC for transmission. Their salt-fog resistance (IEC 60068-2-52) prevents corrosion in North Sea installations.
For steel mill drives, these IGBTs handle 12-pulse cycloconverter operation, switching 1500 A currents at 500 Hz to control 20 MW rolling mill motors. The press-pack design survives constant vibration (IEC 60068-2-6).
In STATCOM installations, the 5SHY4045L0006 provides <1 ms reactive power response for voltage stabilization at solar farms. When integrated with ABB’s GVC736CE101 excitation controller, it maintains ±0.8% voltage during cloud transients.
System Integration Partners
3BHB030310R0001: High Integrity Controller for protection logic
3BHE039203R0101: Universal I/O for sensor integration
GVC736CE101: Excitation controller for reactive power coordination
5SDF2560L0004: Gate driver unit for 5SHY4045L0006
5STP12F6500: Snubber capacitor module
5SXE10-0181: Liquid cooling manifold
5SHY5045L0006: Higher current (1500A) variant
Installation, Commissioning and Maintenance
Installation Preparation: Apply uniform 25 kN clamping force using ABB-specified torque sequence. Maintain flatness tolerance <50 µm/m on heatsink surface. Use graphite-coated foil interfaces (0.2 mm thick) for optimal thermal transfer. Pre-test with 5 kV Hipot before power-up.
Maintenance Regimen:
Quarterly: Measure thermal resistance increase (alert if >10% baseline)
Annually: Replace deionized water (resistivity >5 MΩ·cm)
Every 5 years: Re-torque clamping system
Failure indicators: Increased Vce(sat) >15% or leakage current >50 mA
Always keep one pre-tested spare module per converter valve
Service and Guarantee Commitment
ABB provides 10-year performance warranty for 5SHY4045L0006 under specified operating conditions. Includes:
Lifetime technical support with 24/7 critical fault response
On-site module replacement within 72 hours globally
Free access to ABB’s PowerCare® predictive analytics platform
Extended product lifecycle guarantee until 2040
UL-certified repair services at regional hubs
Application-specific loss simulation reports
Cybersecurity hardening for control interfaces
