ABB 500CIM05 1MRB150077R1/B

Description

Detailed parameter table

ABB 500CIM05 1MRB150077R1/B

Product introduction

The 500CIM05 1MRB150077R1/B is a high-performance communication interface module from ABB, designed to serve as a bridge between AC500 series PLCs and diverse industrial networks. As a key component in ABB’s industrial communication portfolio, this module enables seamless data exchange between the PLC’s central processing unit and field devices, including digital control modules like the DTCC901B, analog input modules such as the AI880-1, and fieldbus instruments connected via the B5EEd HENF105082R4.

Unlike basic communication modules, the 500CIM05 supports multiple industrial protocols simultaneously, making it ideal for integrating legacy and modern automation systems. Whether deployed in manufacturing plants transitioning to Industry 4.0 or process facilities with mixed-network infrastructures, this module ensures reliable, high-speed communication, enhancing system interoperability and operational visibility.

Core advantages and technical highlights

Multi-protocol versatility: The 500CIM05 1MRB150077R1/B natively supports PROFINET IO, EtherNet/IP, Modbus TCP/IP, and PROFIBUS DP, eliminating the need for protocol converters in mixed environments. In an automotive assembly line, this allows the module to connect a PROFINET-enabled robot controller, EtherNet/IP-based vision systems, and PROFIBUS DP motor drives to the AC500 PLC—all through a single interface. This versatility reduces integration costs by up to 30% compared to using single-protocol modules.

High-speed data routing: With Gigabit Ethernet interfaces, the module handles large-volume data transfers with latency as low as 5 ms, critical for time-sensitive applications like real-time motion control. In a packaging machine, this ensures position feedback from DTCC901B digital control modules is transmitted to the PLC within 10 ms, enabling precise synchronization of filling and sealing processes. The 12 Mbps PROFIBUS DP port maintains compatibility with legacy devices while supporting fast cyclic data exchange.

Seamless AC500 integration: Designed specifically for the AC500 PLC series, the 500CIM05 shares the same backplane architecture, enabling plug-and-play installation and unified programming via ABB’s Automation Builder software. This integration allows engineers to configure communication parameters and map I/O data directly within the PLC’s programming environment, eliminating the need for separate configuration tools. In a water treatment plant, this simplifies setup of communication between the PLC, AI880-1 analog modules, and SCADA systems.

Robust industrial design: The module operates reliably in extreme temperatures (-40°C to 70°C) and features 2.5 kV AC isolation between field and backplane circuits, protecting against electromagnetic interference (EMI) and ground loops. Its rugged construction makes it suitable for deployment in harsh environments such as steel mills, where electrical noise from large motors could disrupt standard communication modules. ATEX certification further allows use in Zone 2 hazardous areas, including chemical storage facilities.

Advanced diagnostic capabilities: The 500CIM05 provides real-time diagnostics for network health, including packet loss, signal strength, and device status. In a food processing plant, these diagnostics alert operators to a degraded PROFINET connection with a conveyor drive (via the HMI) before it causes production delays. Diagnostic data is logged to the PLC, enabling historical trend analysis and predictive maintenance scheduling.

Typical application scenarios

In a semiconductor manufacturing facility, the 500CIM05 1MRB150077R1/B connects the AC500 PLC to a complex network of equipment: including PROFINET IO-based vacuum pumps, EtherNet/IP wafer inspection systems, and PROFIBUS DP temperature controllers. It routes process data from AI880-1 analog modules monitoring chamber pressure to the PLC, while transmitting control commands to DTCC901B modules coordinating wafer handling robots. The module’s high-speed communication ensures temperature adjustments are applied within 20 ms of setpoint changes, maintaining the strict environmental conditions required for semiconductor production.

In a municipal waste management plant, the module serves as the communication hub between the AC500 PLC, Modbus TCP-enabled weigh scales, EtherNet/IP waste compactor controls, and a PROFINET IO SCADA system. It aggregates data from sensors across the facility, including fill-level readings from waste bins (via DTCC901B inputs) and energy consumption metrics from compressors, providing plant managers with real-time operational visibility. The module’s rugged design withstands the dusty environment, ensuring uninterrupted communication even in unconditioned equipment rooms.

ABB 500CIM05 1MRB150077R1/B

Related model recommendations

500CIM06 1MRB150078R1/B: A higher-capacity variant with 4 Ethernet ports, ideal for large-scale network integration.

DTCC901B: ABB’s digital control module that communicates with the 500CIM05 for timing and sequencing data.

AI880-1: ABB’s analog input module whose measurement data is transmitted via the 500CIM05 to the PLC.

B5EEd HENF105082R4: ABB’s fieldbus module that connects to the 500CIM05 for FOUNDATION Fieldbus/PROFIBUS PA integration.

PPD513A25-111615 3BHE039724R2565: ABB’s power distribution module that supplies stable power to the communication interface.

GCC960C103: ABB’s advanced gateway that extends the 500CIM05’s protocol support for enterprise-level integration.

HMI80: ABB’s touchscreen panel that visualizes network status and diagnostics from the 500CIM05.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the 500CIM05 1MRB150077R1/B into the AC500 PLC backplane, securing with the front-panel locking clip. Ensure at least 50mm clearance for ventilation. Connect 24 V DC power via the backplane (supplied by the PLC) or dedicated terminal, using 0.5mm² shielded cable. Attach network cables: Cat 6a for Ethernet (max 100m), shielded twisted-pair for PROFIBUS DP (100Ω impedance). Ground all shields at the module end. Required tools include a screwdriver, wire strippers, and a network cable tester. Power off the PLC during installation.

Commissioning steps: Use ABB’s Automation Builder software to configure the module’s network settings (IP address, subnet mask) and protocol parameters (PROFINET device name, Modbus register mapping). Define data exchange rules between the PLC and connected devices, such as mapping DTCC901B digital signals to PROFINET IO inputs. Test communication by sending diagnostic commands to each connected device and verifying response times (<10 ms for critical paths). Validate redundancy (if using dual Ethernet) by disconnecting the primary port and confirming failover to the secondary port within 50 ms. Save configurations to the PLC’s non-volatile memory.

Maintenance suggestions: Inspect the module quarterly for loose connections, dust accumulation, and LED status (power: green, Ethernet: flashing green, PROFIBUS: steady green, fault: red). Clean ventilation slots with compressed air. Monitor network performance monthly via the web interface, checking for packet loss (>1% indicates cable or switch issues). Update firmware annually via USB or Ethernet (with password protection) to ensure protocol compatibility. Test isolation resistance yearly with a megohmmeter (minimum 100 MΩ at 500 V DC). If communication faults persist, verify cable integrity and replace with an ABB-certified module if hardware issues are confirmed.

Service and guarantee commitment

The 500CIM05 1MRB150077R1/B comes with a 5-year warranty from installation, covering manufacturing defects and ensuring compliance with published protocol specifications. ABB guarantees technical support response within 4 hours for critical applications, with on-site troubleshooting available in 72 hours for qualified industrial facilities. The module includes 3 years of free firmware updates and access to ABB’s protocol compatibility database. Extended service contracts offer annual network audits, performance optimization, and priority support, ensuring reliable operation throughout its 15-year design lifespan. Customers receive dedicated online resources, including wiring diagrams, protocol mapping guides, and troubleshooting videos specific to this model.