Description
Detailed parameter table
| Parameter name | Parameter value |
| Product model | 500BIO01 1MRB150005R1J |
| Manufacturer | ABB |
| Product category | Industrial bio-detection module |
| Detection range | 0-1000 CFU/mL (bacteria), 0-500 ppm (organic contaminants) |
| Measurement accuracy | ±3% of full scale |
| Response time | ≤25 seconds (bacteria), ≤8 seconds (organic compounds) |
| Communication interfaces | Ethernet/IP, Modbus TCP/IP, 4-20mA analog output |
| Operating voltage | 24V DC ±15% |
| Power consumption | Max 10W |
| Operating temperature | 4°C to 50°C |
| Protection rating | IP66 (sensor probe), IP20 (control unit) |
| Mounting type | In-line pipe mount (sensor), DIN rail (control unit) |
| Dimensions | Sensor: 58mm × 145mm; Control unit: 95mm × 115mm × 70mm |
| Certifications | ISO 13485, IEC 61010-1, CE, FDA Class II, 3-A Sanitary |
500BIO01 1MRB150005R1J
Product introduction
The 500BIO01 1MRB150005R1J is a cutting-edge industrial bio-detection module from ABB, designed to monitor microbial contamination and organic residues in critical process streams. As a flagship product in ABB’s bioprocess monitoring range, 500BIO01 1MRB150005R1J delivers real-time insights into biological quality, bridging the gap between traditional lab testing and continuous process control.
This dual-function module combines bacteria detection (0-1000 CFU/mL) with organic compound sensing (0-500 ppm), making it indispensable for industries where hygiene is non-negotiable—including pharmaceutical manufacturing, food and beverage processing, and high-purity water systems. Unlike offline testing methods that introduce delays, 500BIO01 1MRB150005R1J provides immediate alerts when thresholds are breached, enabling rapid corrective actions. Its seamless integration with automation systems (via Ethernet/IP and Modbus) allows it to work alongside ABB’s PLCs and DCS, creating a closed-loop contamination control system.
Core advantages and technical highlights
Dual-analyte real-time monitoring: 500BIO01 1MRB150005R1J uniquely detects both viable bacteria and organic contaminants in a single device, eliminating the need for separate sensors. In a dairy processing plant, for example, it can simultaneously monitor for spoilage bacteria in milk lines and cleaning residues in CIP (Clean-in-Place) circuits, ensuring product safety and equipment hygiene in one solution.
Sanitary design for critical applications: The sensor probe of 500BIO01 1MRB150005R1J features a 3-A Sanitary certification, with a smooth 316L stainless steel surface and tri-clamp connections that prevent bacterial harborage. This design meets strict FDA and EU regulations for food and pharmaceutical contact, making it suitable for direct installation in product streams without risk of contamination.
Enhanced process integration: With Ethernet/IP and Modbus TCP/IP connectivity, 500BIO01 1MRB150005R1J sends real-time data to SCADA systems and HMIs, allowing operators to visualize trends and set automated responses. In a pharmaceutical water system, it can trigger automatic UV disinfection or chemical dosing when bacteria levels exceed 10 CFU/mL, reducing reliance on manual intervention and minimizing batch risks.
Robust performance in harsh environments: 500BIO01 1MRB150005R1J’s IP66-rated sensor withstands high-pressure washdowns (up to 10 bar) and exposure to sanitizing agents like peracetic acid and chlorine, common in food processing. The control unit operates reliably in temperature fluctuations from 4°C to 50°C, ensuring consistent performance in cold storage areas and warm process environments alike.
Typical application scenarios
In pharmaceutical water systems, 500BIO01 1MRB150005R1J monitors purified water and WFI (Water for Injection) loops, detecting bacteria such as Pseudomonas and organic residues from cleaning agents. Mounted in-line after the final filtration step, it sends data via Ethernet/IP to ABB’s AC800M DCS. If bacteria levels rise above 10 CFU/100mL, the system automatically initiates a recirculation and disinfection cycle, preventing contaminated water from reaching production batches—a critical safeguard for compliance with USP and EP standards.
In beverage bottling facilities, 500BIO01 1MRB150005R1J is installed in the rinse water circuit, checking for microbial contamination and organic residues before bottles are filled with juice or carbonated drinks. Its rapid response time (≤8 seconds for organics) ensures that even small amounts of cleaning agent residue are detected, preventing off-flavors in the final product. The 4-20mA output connects to a local HMI, providing line operators with instant visibility, while Modbus data is sent to the plant’s MES for batch traceability.
500BIO01 1MRB150005R1J
Related model recommendations
500BIO02 1MRB150006R1J: A high-range variant of 500BIO01 1MRB150005R1J with detection up to 5000 CFU/mL, ideal for wastewater treatment applications.
500CHEM01: ABB’s chemical analyzer that complements 500BIO01 1MRB150005R1J by monitoring pH and conductivity in the same process stream.
PM645B: ABB’s PLC that integrates data from 500BIO01 1MRB150005R1J to automate sanitization processes.
TB857: ABB’s surge protection terminal block that safeguards 500BIO01 1MRB150005R1J’s electronics during washdowns.
HMI80: ABB’s touchscreen panel that visualizes real-time data from 500BIO01 1MRB150005R1J, allowing operators to set thresholds.
500CAL-BIO: ABB’s calibration kit specific to 500BIO01 1MRB150005R1J, containing certified bacterial cultures and organic standards.
3BHE023784R1023: ABB’s medium-voltage protection device that ensures stable power supply to critical systems housing 500BIO01 1MRB150005R1J.
Installation, commissioning and maintenance instructions
Installation preparation: Mount the 500BIO01 1MRB150005R1J sensor in a horizontal pipe section (≥2-inch diameter) with a 10D upstream straight run to ensure proper flow dynamics. Use tri-clamp fittings for sanitary applications, torqued to 15 Nm. Connect the control unit to a 24V DC power supply with reinforced isolation. Use shielded twisted-pair cable (0.5mm²) for Ethernet connections, grounding shields at both ends. Required tools include a sanitary torque wrench, pipe cutter, and laptop with ABB’s BioVision software. Flush the process line thoroughly before installation to remove debris that could damage the sensor.
Maintenance suggestions: Calibrate 500BIO01 1MRB150005R1J monthly using 500CAL-BIO to maintain accuracy within ±3%. Clean the sensor probe weekly with a soft brush and neutral detergent, avoiding abrasive materials that could scratch the surface. Inspect cable glands quarterly to ensure IP66 integrity, especially after washdowns. If response time increases beyond 25 seconds, check for fouling and recalibrate; replace the sensor if issues persist. Always use ABB-certified spare parts to maintain FDA and 3-A compliance, and document all maintenance activities for audit trails.
Service and guarantee commitment
500BIO01 1MRB150005R1J comes with a 3-year warranty from installation, covering manufacturing defects and ensuring compliance with ISO 13485 and FDA standards. ABB guarantees 4-hour response time for technical support, with on-site service available within 72 hours for critical pharmaceutical and food applications. The module includes free access to ABB’s BioVision software for configuration and data analysis. Extended service contracts offer annual calibration, preventive maintenance, and priority support, ensuring 500BIO01 1MRB150005R1J meets regulatory requirements throughout its 5-year design lifespan. Customers receive dedicated online resources, including validation protocols, cleaning procedures, and compliance guides specific to this model.
