Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | ABB 3BHE013299R0002 |
| Manufacturer | ABB |
| Product Category | Controller Module (AC 800M Series) |
| Processor Architecture | Dual-core ARM Cortex-A9 @ 800 MHz |
| Memory Capacity | 512 MB DDR3 RAM / 1 GB Flash |
| Safety Certification | SIL 2 (IEC 61508) / SC 2 (IEC 62443) |
| Scan Cycle Time | ≤ 5 ms (typical for 5k I/O) |
| Communication Ports | 2x Ethernet (RJ45), 1x RS-485, 1x USB 2.0 |
| Supported Protocols | OPC UA, Modbus TCP, IEC 61850, PROFINET IO |
| Redundancy Support | Controller hot-standby (switchover < 100 ms) |
| Operating Temperature | -40°C to +70°C (conformal coating option) |
| Power Supply | 24 V DC ±10% (redundant inputs) |
| Vibration Immunity | 2 g (5-150 Hz) per IEC 60068-2-6 |
| Certifications | ATEX Zone 2, cFMus, UL Class I Div 2 |
3BHE013299R0002
Product Introduction
The ABB 3BHE013299R0002 is a high-availability CPU module within ABB’s flagship AC 800M Process Control Controller family. Designed for mission-critical process automation, this controller executes complex regulatory control, sequence logic, and safety instrumented functions across industries like power generation, chemical processing, and oil & gas. As the central intelligence of ABB’s Symphony® Plus and Ability™ System 800xA platforms, the ABB 3BHE013299R0002 processes real-time data from thousands of I/O points while maintaining deterministic sub-100ms response times.
Its dual-core architecture separates control execution from communication tasks, ensuring uninterrupted process operation during network events. The module supports IEC 61131-3 programming languages alongside C/C++ for advanced algorithms, enabling seamless integration of predictive maintenance models and digital twin interfaces. With native OPC UA PUB/SUB capability, the ABB 3BHE013299R0002 serves as a secure data hub for Industry 4.0 architectures, bridging OT/IT domains while maintaining IEC 62443 cybersecurity compliance.
Core Advantages and Technical Highlights
Deterministic Performance: Real-time hypervisor technology guarantees < 1μs jitter in control loop execution. Dual-core task segregation prevents communication traffic from disrupting critical PID loops.
Cybersecurity by Design: Hardware-based secure boot with TPM 2.0 cryptographic module enforces firmware integrity. Role-based access control (RBAC) integrates with Active Directory, while encrypted process data tunnels (AES-256) protect against man-in-the-middle attacks.
Functional Safety Integration: SIL 2-certified runtime enables safety logic execution alongside standard control within the same controller, eliminating separate SIS hardware. Diagnostic coverage >99% through built-in processor/memory self-tests.
High Availability Architecture: Redundant power inputs with reverse-polarity protection. Hot-swappable module replacement with automatic configuration sync to standby unit. Watchdog circuits initiate failover within 3 clock cycles.
Engineering Efficiency: Control Builder M10 engineering suite supports online modifications without process interruption. Version control integration (Git/SVN) and automatic documentation generation slash commissioning time by 40%.
Edge Computing Capability: Docker container support allows deployment of Python analytics scripts alongside control logic, processing local data before cloud transmission.
Typical Application Scenarios
In combined-cycle power plants, the ABB 3BHE013299R0002 orchestrates turbine startup sequences while simultaneously executing burner management safety logic. Its 5ms scan cycle synchronizes gas/steam turbine loading during grid frequency excursions, with IEC 61850 GOOSE messaging enabling <10ms protection coordination with switchgear.
For pharmaceutical batch processes, the controller’s FDA 21 CFR Part 11 compliance enables electronic signatures and audit trails. Containerized recipe management ensures material traceability from raw intake to packaging, while maintaining sterile zone classifications through ATEX-certified operation.
In offshore oil platforms, the module’s -40°C cold-start capability and corrosion-resistant coating maintain production control during winter storms. Its PROFINET IRT integration synchronizes subsea valve actuation with topside compressors within 1ms timing accuracy.
3BHE013299R0002
Related Model Recommendations
ABB PM865: Redundant controller pair for 3BHE013299R0002 in critical applications
ABB CI871: PROFINET controller interface module
ABB SD831: SIL 3-certified digital input module for safety systems
ABB TU847: Termination unit for redundant I/O wiring
ABB CP635: HMI panel for local controller diagnostics
ABB S800 I/O: Remote I/O stations managed by 3BHE013299R0002
ABB 3BSE050091R650: Power supply module for redundant systems
ABB COM620: Cybersecurity gateway for controller network segmentation
Installation, Commissioning and Maintenance Instructions
Installation Preparation: Verify DIN rail flatness (±0.5mm/m). Use 1.5mm² shielded twisted-pair cables for communication ports (maximum bend radius 8x cable diameter). Ground cabinet to <1Ω resistance. Maintain 75mm clearance above/below module. Pre-load firmware via USB before power-up.
Maintenance Suggestions: Monthly monitor “Processor Load” and “Memory Usage” in Control Builder Diagnostics. Annual cleaning of heatsink fins with non-static brush. Replace cooling fans at 60,000 operational hours. For firmware updates: 1) Sync redundant pair, 2) Update standby unit, 3) Failover, 4) Update primary. Store configuration backups on encrypted USB drives. Utilize predictive failure alerts from embedded health monitoring ASIC.
Service and Guarantee Commitment
ABB offers a 36-month warranty for the 3BHE013299R0002, including replacement within 24 hours for critical process failures. Our “Platinum Support” includes:
Lifetime firmware updates with backward compatibility
24/7 technical hotline with controller diagnostics remote access
On-site emergency support with 4-hour response (major metros)
Extended lifecycle guarantee until 2040
Cybersecurity patch notifications via ABB Ability™ Security Portal
All units undergo 500-hour accelerated aging tests (-40°C to +85°C thermal cycling) and 100% functional safety validation before shipment.
