Description
Detailed Parameter Table
| Parameter Name | Parameter Value |
| Product Model | ABB 1TGE120011R1001 |
| Manufacturer | ABB |
| Product Category | PROFIBUS DP/V1 Master Communication Interface |
| Compatible PLC Series | AC500, AC500-eCo |
| Supported Protocols | PROFIBUS DP-V0/V1, PROFIBUS PA via DP/PA Coupler |
| Data Transfer Rate | 9.6 kbps – 12 Mbps (auto-negotiating) |
| Electrical Interface | RS-485 (9-pin D-Sub) |
| Safety Certification | SIL 2 (IEC 61508) |
| Operating Voltage | 24 V DC (19.2–30 V DC) |
| Power Consumption | 1.5 W (typical) |
| Operating Temperature | -25°C to +60°C |
| Relative Humidity | 5–95% (non-condensing) |
| Dimensions (W x H x D) | 25 mm x 116 mm x 116 mm |
| Mounting | Plug-in module for PLC rack |
| Diagnostics | LED status indicators (RUN, BUS, SF) |
ABB 1TGE120011R1001
Product Introduction
The ABB 1TGE120011R1001 is a high-performance PROFIBUS DP/V1 Master communication interface module designed for seamless integration with ABB’s AC500 and AC500-eCo PLC families. As a critical component in industrial networking architectures, this module enables deterministic data exchange between PLC controllers and distributed field devices (sensors, drives, I/O systems) using the robust PROFIBUS protocol. The 1TGE120011R1001 supports both cyclic process data (DP-V0) and acyclic parameterization/diagnostics (DP-V1), ensuring comprehensive device management.
Engineered for reliability in harsh environments, the ABB 1TGE120011R1001 serves as the backbone for real-time control networks, reducing wiring complexity while enhancing system diagnostics. Its SIL 2 certification allows deployment in safety-related applications, bridging standard control and functional safety systems. The module’s plug-and-play design simplifies upgrades, making it indispensable for modern automation infrastructures requiring scalable, high-speed fieldbus connectivity.
Core Advantages and Technical Highlights
The ABB 1TGE120011R1001 delivers exceptional value through advanced engineering and user-centric design:
Deterministic Performance: Supports 12 Mbps PROFIBUS DP communication with hardware-level timestamping, ensuring precise synchronization for motion control and process applications. Dual-port design enables linear or tree topology without external repeaters.
Enhanced Diagnostics: Integrated LED indicators (RUN, BUS, SF) provide instant module and network status. Detailed diagnostic data (station failures, signal quality) is accessible via PLC engineering tools like Automation Builder, accelerating troubleshooting.
Safety Integration: SIL 2 certification (IEC 61508) allows the 1TGE120011R1001 to interface with safety peripherals in mixed-criticality systems, reducing hardware footprint and engineering effort.
Seamless Engineering: Fully supported in ABB’s Automation Builder software. Automatic GSD file handling simplifies device commissioning, while integrated configuration wizards minimize setup time.
Robust Construction: Industrial-grade components withstand voltage spikes, EMI, and extended temperature ranges (-25°C to +60°C), ensuring uptime in demanding environments like mining or chemical processing.
Typical Application Scenarios
The ABB 1TGE120011R1001 excels in scenarios requiring high-speed, deterministic fieldbus communication:
Manufacturing Automation: Connects AC500 PLCs to PROFIBUS-enabled robotic arms, conveyor drives (e.g., ABB ACS880), and modular I/O stations for synchronized assembly lines. Reduces cycle times via real-time data exchange.
Process Industries: Interfaces with PROFIBUS PA instruments (flow meters, pressure transmitters) via DP/PA couplers in oil/gas or pharmaceutical plants. SIL 2 compliance supports safety instrumented functions (SIFs).
Energy Management: Integrates protection relays and smart meters in substation automation, enabling centralized monitoring and fault localization.
Water Treatment: Controls distributed pump stations and valve actuators across large sites, leveraging long-distance RS-485 capabilities (up to 1,200m per segment).
In each scenario, the 1TGE120011R1001 ensures minimal latency, maximized diagnostic visibility, and compliance with functional safety requirements.
ABB 1TGE120011R1001
Related Model Recommendations
ABB CM572-S – Safety communication module for PROFIsafe networks (complements 1TGE120011R1001 in SIL 3 systems).
ABB 1TGE120010R1000 (CI854) – Redundant PROFIBUS master module for high-availability applications.
ABB 1TGE120020R1000 (CI871) – EtherNet/IP scanner module for hybrid network architectures.
ABB 1TGE120031R1010 (CI855) – MODBUS TCP interface, enabling legacy device integration.
ABB SD812 – PROFIBUS DP remote I/O station, ideal for distributed data acquisition.
Installation, Commissioning and Maintenance Instructions
Installation Preparation: Ensure the PLC rack is powered off. Verify ambient temperature (-25°C to +60°C) and humidity compliance. Use ESD wrist straps when handling the 1TGE120011R1001. Mount the module on a free slot in the AC500 rack, securing it with locking levers. Connect the PROFIBUS cable to the 9-pin D-Sub port, observing termination and shielding rules (use ferrites in high-noise environments).
Maintenance Suggestions: Periodically inspect the 1TGE120011R1001’s BUS LED for stable green illumination. Clean air vents using low-pressure compressed air annually. Monitor signal quality via Automation Builder’s diagnostic counters. Replace backup batteries in associated CPU modules per ABB’s lifecycle guidelines to preserve network parameters.
Service and Guarantee Commitment
ABB guarantees the 1TGE120011R1001 against material/processing defects for 36 months from delivery. Our global technical support network provides 24/7 assistance for configuration, diagnostics, or failure analysis. Firmware updates are accessible via the ABB Support Portal, ensuring compatibility with evolving standards. For SIL 2 applications, certified functional safety audits and documentation packages (FMEDA, SIL reports) are available upon request. We commit to a 15-year product lifecycle support, including obsolescence management and migration services.
