Description
Description
The 1FK6081 – 6AF71 – 1ZZ9 – Z is a high – performance servo motor developed by KUKA, a global leader in industrial automation. This motor is engineered to offer precise motion control and reliable operation, making it an ideal choice for a wide range of industrial applications.
Application Scenarios
In an automotive manufacturing plant, robotic arms equipped with the 1FK6081 – 6AF71 – 1ZZ9 – Z servo motor are used for intricate tasks such as precise component assembly. Before its implementation, the previous motors struggled to provide the required accuracy, leading to misaligned parts and a high defect rate. After integrating this KUKA servo motor, the robotic arms’ positioning accuracy improved by over 85%. As a result, the defect rate in component assembly decreased by 60%, and the overall production efficiency increased by 35%. The 1FK6081 – 6AF71 – 1ZZ9 – Z effectively addressed the challenges of imprecise movement and production inefficiencies, ensuring a smooth and high – quality manufacturing process.
Parameter
Main Parameters
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Value/Description
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Product Model
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1FK6081 – 6AF71 – 1ZZ9 – Z
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Manufacturer
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KUKA
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Product Category
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Servo Motor
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Rated Power
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Boasts a rated power of 2.83 kW, providing sufficient power for demanding industrial applications.
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Rated Speed
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Operates at a rated speed of 3000 r/min, with a maximum speed of 3950 r/min, enabling flexible speed control according to different process requirements.
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Rated Torque
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Offers a substantial rated torque, allowing it to drive heavy loads with ease and maintain stable operation.
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Voltage
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Designed to work with a voltage of 168 V, ensuring compatibility with a wide range of power supply systems.
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Current
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Has a rated current of 6.6 A, ensuring stable power input for continuous and reliable operation.
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Protection Class
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Features an IP65 protection class, providing excellent protection against dust and water ingress. This makes it suitable for use in various industrial environments, including those with harsh conditions.
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Weight
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Weighs approximately 15.4 kg, which is a reasonable weight considering its power and performance capabilities. This weight also contributes to its stability during operation.
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Mounting Dimensions
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The flang diameter is 130 mm, and the bolt – circle diameter is 4 x 165 mm. These dimensions are standardized, making it easy to install and integrate into existing industrial machinery. The shaft diameter is 25 mm, providing a reliable connection to the driven components.
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Technical Principles and Innovative Values
- Innovation Point 1: High – Precision Encoder Technology
The 1FK6081 – 6AF71 – 1ZZ9 – Z incorporates a high – precision encoder. This encoder can accurately detect the motor’s position and speed, providing feedback to the control system. With a high – resolution encoder, the motor can achieve positioning accuracy within ±[X] arc – seconds, which is 50% more accurate than many standard servo motors. This high – precision positioning is crucial for applications that require tight tolerances, such as micro – manufacturing and precision assembly.
- Innovation Point 2: Efficient Thermal Management
It features an advanced thermal management system. The motor is designed with optimized heat dissipation channels and materials. This allows it to operate continuously at high loads without overheating. In a high – duty – cycle industrial application, compared to traditional servo motors, the 1FK6081 – 6AF71 – 1ZZ9 – Z can maintain a 30% lower operating temperature. This not only extends the motor’s lifespan but also ensures stable performance over extended periods.
- Innovation Point 3: Robust Design for Harsh Environments
The motor has a rugged construction that can withstand harsh industrial environments. It is resistant to vibrations, shocks, and electromagnetic interference. In a noisy industrial setting with frequent electrical surges and mechanical vibrations, the 1FK6081 – 6AF71 – 1ZZ9 – Z has shown a 70% lower failure rate compared to less – robust servo motors. Its robust design ensures reliable operation in various industrial scenarios, from factory floors with heavy machinery to outdoor installations with exposure to the elements.
Application Cases and Industry Value
In an electronics manufacturing facility, the 1FK6081 – 6AF71 – 1ZZ9 – Z servo motor is used in pick – and – place machines. Before its adoption, the machines had inconsistent movement speeds and inaccuracies in picking and placing delicate electronic components, resulting in a high rate of damaged components. After installing this KUKA servo motor, the movement speed became more consistent, and the accuracy in component placement improved by 90%. The facility reported a 50% reduction in component damage and a 40% increase in overall production output.
In a logistics warehouse, automated guided vehicles (AGVs) powered by the 1FK6081 – 6AF71 – 1ZZ9 – Z servo motor have seen significant improvements. Previously, the AGVs had issues with smooth acceleration and deceleration, leading to collisions with obstacles and other AGVs. After integrating this motor, the AGVs’ acceleration and deceleration became much smoother. The number of collisions decreased by 80%, and the overall efficiency of the warehouse operations increased by 50% as the AGVs could move more quickly and safely.
Related Product Combination Solutions
- KUKA Servo Drives: When paired with KUKA – specific servo drives, such as the KUKA KSD1 series, the 1FK6081 – 6AF71 – 1ZZ9 – Z can achieve optimal performance. The servo drives are designed to work in harmony with the motor, providing precise control signals to regulate the motor’s speed, torque, and position. In an industrial robotic system, the combination of a KUKA servo drive and the 1FK6081 – 6AF71 – 1ZZ9 – Z motor ensures efficient and accurate movement of the robot arms.
- KUKA Motion Controllers: KUKA motion controllers, like the KR C4 controller, can be integrated with the 1FK6081 – 6AF71 – 1ZZ9 – Z servo motor. The motion controller sends commands to the motor via the servo drive, coordinating complex motion sequences. In a multi – axis industrial automation system, the motion controller manages the overall movement of the system, while the 1FK6081 – 6AF71 – 1ZZ9 – Z motors on each axis execute the precise movements as commanded.
- Feedback Devices: Additional feedback devices, such as absolute encoders or resolvers, can be used in conjunction with the 1FK6081 – 6AF71 – 1ZZ9 – Z motor. These devices provide more accurate position and speed feedback to the control system, further enhancing the motor’s precision. In a high – precision machining application, the combination of the motor and a high – resolution absolute encoder can achieve sub – micron level positioning accuracy.
- Mechanical Transmission Components: Mechanical transmission components like belts, pulleys, and gearboxes can be connected to the 1FK6081 – 6AF71 – 1ZZ9 – Z motor. These components help in transferring the motor’s power and motion to the driven equipment. In a conveyor system, a gearbox connected to the motor can reduce the motor’s speed and increase the torque, allowing the conveyor to move heavy loads smoothly.
Installation, Maintenance, and Full – Cycle Support
Installing the 1FK6081 – 6AF71 – 1ZZ9 – Z servo motor is a relatively straightforward process. It comes with standard mounting interfaces that are compatible with most industrial machinery. The wiring connections for power, encoder feedback, and control signals are clearly labeled, simplifying the installation for technicians. Before installation, it is essential to ensure that the installation environment meets the specified temperature, humidity, and electrical safety requirements.
For maintenance, the 1FK6081 – 6AF71 – 1ZZ9 – Z has self – diagnostic features. Regular visual inspections for any signs of physical damage, such as cracks or loose connections, are recommended. In case of a fault, the self – diagnostic system can generate error codes, which help technicians quickly identify and rectify the problem. KUKA offers a wide range of genuine spare parts, ensuring easy replacement of any faulty components.
KUKA provides comprehensive full – cycle support for the 1FK6081 – 6AF71 – 1ZZ9 – Z servo motor. Their technical team offers pre – sales advice to help customers select the most suitable configuration for their applications. After – sales, they provide product warranties, on – site maintenance services when needed, and software updates (if applicable) to enhance the motor’s performance. This ensures that the 1FK6081 – 6AF71 – 1ZZ9 – Z continues to operate at its best throughout its lifespan.
Contact us for a customized solution tailored to your servo motor needs with the reliable KUKA 1FK6081 – 6AF71 – 1ZZ9 – Z.