Description
Product Overview
The ABB PFEA113-20 3BSE028144R0020 is a high-performance control and communication processor module designed for ABB’s AC 800M distributed control system (DCS), serving as the core for managing real-time control logic and industrial network communication. As part of ABB’s PFEA series, this module integrates advanced processing capabilities with robust connectivity, making it ideal for complex automation tasks in industries such as manufacturing, energy, and process engineering. The PFEA113-20 3BSE028144R0020 supports multiple programming languages and industrial protocols, enabling seamless coordination between PLCs, drives, sensors, and supervisory systems.
Engineered with a 32-bit RISC processor and dual-core architecture, the ABB PFEA113-20 3BSE028144R0020 delivers fast cycle times and multitasking capabilities, ensuring responsive control in applications requiring precise timing, such as robotics and batch processing. Its core functions include executing IEC 61131-3 standard logic (Ladder Logic, Structured Text), managing Ethernet/IP and Profibus DP networks, and integrating with ABB’s 800xA Extended Automation System. Positioned as a scalable solution, the module enhances system efficiency by reducing latency, supporting hot-swappable redundancy, and enabling remote diagnostics. The PFEA113-20 3BSE028144R0020 embodies ABB’s commitment to delivering reliable, future-proof automation components that adapt to evolving industrial needs.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | PFEA113-20 3BSE028144R0020 |
| Manufacturer | ABB |
| Product Type | Control and Communication Processor Module |
| Processor | 32-bit RISC, dual-core, 400 MHz |
| Memory | 512 MB RAM, 1 GB Flash |
| Communication Interfaces | Ethernet (10/100 Mbps), Profibus DP, RS-485 |
| I/O Capacity | Up to 1,024 I/O points (via S800 I/O modules) |
| Redundancy Support | Hot-swappable dual-module redundancy |
| Operating Temperature | -40°C to +70°C |
| Dimensions (W×H×D) | 35 mm × 150 mm × 200 mm |
| Mounting Method | DIN rail (AC 800M rack) |
| Certification | CE, UL, IEC 61131-2, IEC 61508 (SIL 2 capable) |
PFEA113-20 3BSE028144R0020
Main Features and Advantages
High-Speed Processing and Multitasking: The PFEA113-20 3BSE028144R0020 leverages its dual-core processor to execute complex control algorithms and manage multiple communication protocols simultaneously. This enables parallel processing of logic tasks and network traffic, reducing cycle times to milliseconds and supporting high-speed applications like packaging machinery or high-precision motion control.
Modular Redundancy and Reliability: The module’s hot-swappable design allows for seamless replacement or expansion without system downtime, while dual-module redundancy ensures continuous operation in case of hardware failure. Conformal-coated PCBs and rugged housing protect against dust, moisture, and vibration, making it suitable for harsh industrial environments.
Advanced Connectivity and Integration: Supporting Ethernet/IP, Profibus DP, and Modbus RTU, the module acts as a central hub for industrial networks, enabling integration with third-party devices and cloud-based systems via ABB’s Ability™ platform. Its built-in web server and OPC UA server facilitate remote monitoring and data analytics, enhancing operational visibility.
Safety and Compliance: With SIL 2 capability and compliance with IEC 61508, the PFEA113-20 3BSE028144R0020 is suitable for safety-critical applications, such as emergency shutdown systems or robotics with safety interlocks. Role-based access control and secure firmware updates ensure compliance with industrial cybersecurity standards.
PFEA113-20 3BSE028144R0020
Application Field
The ABB PFEA113-20 3BSE028144R0020 is widely deployed in industries requiring robust control and flexible communication:
- Manufacturing: Manages assembly lines in automotive and electronics production, coordinating robotic arms, vision systems, and quality control stations via Ethernet/IP. Ideal for applications requiring real-time data exchange, such as predictive maintenance of conveyor belts.
- Energy and Utilities: Controls power generation systems, including wind turbines and solar inverters, via Profibus DP, ensuring grid stability and remote monitoring. Supports redundant configurations in substations for uninterrupted power distribution.
- Process Industries: Orchestrates batch processes in chemical and pharmaceutical plants, managing temperature, pressure, and flow control via Modbus RTU. Its SIL 2 capability meets strict safety standards for hazardous environments.
- Logistics and Automation: Optimizes AGV fleets and warehouse automation by integrating with motion controllers and inventory management systems, reducing material handling delays and enhancing throughput.
By addressing challenges like system complexity, reliability, and cybersecurity, the PFEA113-20 3BSE028144R0020 empowers industries to achieve higher productivity and operational resilience.
Related Products
- ABB PFEA112-20 3BSE028143R0020: A predecessor model with single-core processing, suitable for simpler automation tasks.
- ABB PFEA114-20 3BSE028145R0020: An upgraded variant with faster processing and additional communication ports for large-scale systems.
- ABB S800 I/O Modules (DI830, AO850): Distributed I/O modules that expand the module’s input/output capacity.
- ABB CI527L 3BSE066514R1: A PROFINET communication module that enhances the module’s industrial network capabilities.
- ABB AC 800M Controller (PM866AK01): The primary controller platform, offering hardware redundancy and advanced processing for mission-critical applications.
Installation and Maintenance
Pre-installation preparation: Mount the PFEA113-20 3BSE028144R0020 in an AC 800M rack, ensuring proper grounding and ventilation. Connect to the backplane power supply (24 V DC) and terminate Ethernet/fieldbus cables using shielded wiring. Use ABB’s Control Builder M software to configure network parameters, upload control programs, and set up redundancy pairs.
Maintenance recommendations: Regularly monitor the module’s diagnostic data via Control Builder M, checking for processor load, memory usage, and communication errors. Clean cooling vents quarterly to prevent dust accumulation, and inspect connectors for tightness in high-vibration environments. Update firmware annually to incorporate new features and security patches, and maintain backups of project files for quick recovery during module replacement.
Product Guarantee
ABB stands behind the PFEA113-20 3BSE028144R0020 with a comprehensive quality assurance program, including rigorous testing for performance, durability, and safety compliance. The module is backed by a standard 3-year warranty, covering defects in materials and workmanship. ABB’s global technical support team provides 24/7 assistance for remote diagnostics, firmware updates, and on-site maintenance, ensuring minimal disruption to operations. Customers can access certified training and a dedicated online portal for documentation, reinforcing ABB’s commitment to delivering reliable, high-performance automation solutions.
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