Description
Detailed parameter table
| Parameter name | Parameter value |
|---|---|
| Product model | CC – TDIL01 |
| Manufacturer | Honeywell |
| Product category | Digital Input Module |
| Electrical performance | Operating voltage: 24V DC; On – sense voltage/current: 18 – 30V DC, 13V DC (min) or 3 mA (min); Off – sense voltage/current: 5V DC (max) or 1.2 mA (max); Input impedance: 4.2 kΩ; Absolute delay across input filter and isolation: 5 ms ± 20% |
| Physical size | Weight: approximately 0.5 kg (dimensions not comprehensively detailed, but similar modules may be around a certain size, e.g., potentially around 9 inches tall as per some references) |
| Interface type | Connection points suitable for field device digital signal input |
| Communication protocol | Not prominently specified in available main sources, but likely interfaces with relevant control systems for data transfer |
| Environmental requirements | Operating temperature range: – 40 °C to + 70 °C; Humidity: 0% – 95%RH non – condensing; Protection level: potentially IP20 or above in some setups (not fully clear in sources, but for industrial use, should be able to withstand certain environmental factors) |
| Installation method | Installed within control cabinets as part of the industrial control system setup, details not elaborated in main sources |
| Performance indicators | Input channels: 32; Galvanic isolation (any input terminal voltage referenced to common): 1500 VAC rms or ± 1500 VDC; Isolation technique: optical (in IOM); Field resistance for guaranteed on condition: 300 Ω max @ 15 VDC; Field resistance for guaranteed off condition: 30 kΩ min @ 30 VDC |
| Current draw | 0.190 A @ 24 VDC |
| Heat dissipation | 4.220 W |
Honeywell CC-TDIL01
Product introduction
The Honeywell CC – TDIL01 is a digital input module that plays a pivotal role in industrial automation systems. As a key component in Honeywell’s extensive range of industrial control products, the CC – TDIL01 is designed to precisely read digital input signals from field devices.
It is well – suited for integration into various control systems, especially those within Honeywell’s TDC systems such as TDC 2000 and TDC 3000, and may also be compatible with the Experion systems. In the context of an industrial control setup, the CC – TDIL01 acts as the bridge between the real – world digital signals generated by sensors, switches, and other field devices, and the central control unit. By accurately acquiring these input signals, it enables the control system to make informed decisions, which is crucial for the smooth operation of industrial processes. Whether in a manufacturing plant, an energy production facility, or a transportation – related industrial operation, the CC – TDIL01 from Honeywell is engineered to meet the demanding requirements of industrial digital input signal handling.
Core advantages and technical highlights
High – density input channels
The CC – TDIL01 comes equipped with 32 input channels, providing a high – density solution for industrial applications. This allows it to interface with a large number of field devices simultaneously, reducing the need for multiple modules in complex industrial setups. For example, in a large – scale manufacturing plant with numerous sensors and switches spread across different production lines, the CC – TDIL01 can efficiently gather digital input signals from all these devices, streamlining the data acquisition process and minimizing the overall hardware footprint.
Robust isolation and signal handling
Featuring optical isolation in the IOM and a high level of galvanic isolation (1500 VAC rms or ± 1500 VDC), the CC – TDIL01 is well – protected against electrical interference. This isolation ensures that the module can accurately read digital signals even in electrically noisy industrial environments. Additionally, it has specific voltage and current thresholds for on – sense and off – sense detection, along with defined input impedance and delay characteristics. These features contribute to its ability to handle signals precisely, minimizing the risk of false readings and ensuring reliable data acquisition for the control system.
Compact and reliable design
With a relatively compact form factor, the CC – TDIL01 is designed to fit efficiently within control cabinets. This space – saving design is beneficial in industrial settings where space may be limited. Despite its compact size, it is built to be highly reliable, with a construction that can withstand the harsh environmental conditions often found in industrial environments, such as wide temperature variations from – 40 °C to + 70 °C and high humidity levels up to 95%RH non – condensing. This reliability ensures continuous operation and reduces the likelihood of system failures due to module – related issues.
Honeywell CC-TDIL01
Typical application scenarios
Manufacturing industry
In manufacturing plants, the Honeywell CC – TDIL01 is extensively used. For instance, on an automotive assembly line, numerous sensors are employed to detect the position of car parts, the status of robotic arms, and the operation of conveyor belts. The CC – TDIL01 can connect to all these sensors and switches, gathering digital input signals. It then relays this information to the central control system, which uses the data to coordinate the movement of robotic arms, start or stop conveyor belts, and ensure the proper alignment of car parts during the assembly process. This accurate signal acquisition and transfer via the CC – TDIL01 are essential for maintaining high production efficiency and product quality.
Energy sector
In power generation facilities, whether it’s a coal – fired power plant, a gas – fired power station, or a renewable energy installation like a wind farm or solar plant, the CC – TDIL01 has its place. In a thermal power plant, digital sensors are used to monitor the status of various valves, the position of turbine blades, and the operation of pumps. The CC – TDIL01 collects the digital input signals from these sensors and provides them to the control system. This enables the control system to optimize the power generation process, adjust the operation of equipment based on real – time data, and ensure the safe and efficient operation of the power plant.
Transportation – related industries
In transportation – related industrial applications, such as a large – scale logistics warehouse with automated material handling systems, the CC – TDIL01 is crucial. Sensors are used to detect the presence of packages on conveyor belts, the open/closed status of automated doors, and the position of automated guided vehicles (AGVs). The CC – TDIL01 interfaces with these sensors, receiving digital input signals. The control system then uses this data to manage the flow of packages, control the movement of AGVs, and ensure the smooth operation of the entire logistics process.
Related model recommendations
- CC – TDIL11: It is the redundant version of the CC – TDIL01. While the CC – TDIL01 is non – redundant, the CC – TDIL11 offers enhanced reliability in critical applications where continuous operation is essential. In scenarios where a single point of failure cannot be tolerated, such as in some safety – critical industrial processes, the CC – TDIL11 can be used instead. It has a similar function of reading digital input signals but with the added redundancy features to ensure that if one part of the module fails, the other can take over seamlessly.
- CC – PDIL01: This is also a digital input module, potentially from the same product family. It may have different input characteristics or be designed for a slightly different set of applications. For example, it could have a different number of input channels or be optimized for different voltage ranges. In some industrial setups, depending on the specific requirements of the field devices and the control system, either the CC – TDIL01 or the CC – PDIL01 might be more suitable. They can be considered as alternative options for digital input signal acquisition within the Honeywell product lineup.
- CC – PDOB01: A digital output module, it can work in tandem with the CC – TDIL01 in a complete industrial control system. The CC – TDIL01 is responsible for reading digital input signals from field devices, and the CC – PDOB01 can be used to output digital control signals to actuators based on the processed input data. In a manufacturing process where digital signals are used to control relays, solenoids, or other output devices, the CC – TDIL01 and CC – PDOB01 can be integrated to form a comprehensive input – output solution.
- CC – PAIM01: This module may be involved in more complex control functions, perhaps related to process control algorithms. The CC – TDIL01 provides the basic digital input signal acquisition, and the CC – PAIM01 can use the input data from the CC – TDIL01 to perform advanced control operations. In an industrial process control system, they can collaborate to achieve more sophisticated control strategies, with the CC – TDIL01 as the front – end for data collection and the CC – PAIM01 for processing and decision – making based on that data.
- CC – TAIN01: Likely an analog input module, it complements the CC – TDIL01 in an industrial control setup. In industrial environments where both analog and digital sensors are used, the CC – TDIL01 can handle the digital sensor inputs, and the CC – TAIN01 can be used to receive and process analog input signals. Together, they can provide a comprehensive solution for gathering different types of sensor data in a control system, enabling a more complete monitoring and control of industrial processes.
Installation, commissioning and maintenance instructions
Installation preparation
Before installing the Honeywell CC – TDIL01, select a clean, dry location within the control cabinet. Ensure that the ambient temperature is within the specified range of – 40 °C to + 70 °C. Gather the necessary tools, which may include screwdrivers for mounting the module in the cabinet. Carefully inspect the CC – TDIL01 for any signs of damage during transportation. When making the electrical connections, follow the wiring diagrams provided in the product documentation precisely. Connect the 24V DC power supply correctly, paying attention to the polarity. All connections to field devices should be made securely to prevent loose connections that could lead to signal interference or incorrect readings.
Maintenance suggestions
Regularly check the physical condition of the CC – TDIL01 for any signs of wear, corrosion, or loose connections. Monitor the power supply voltage to ensure it remains stable at 24V DC. Periodically verify the input signals to confirm they are within the expected voltage and current ranges as specified in the module’s technical parameters. In case of any abnormal behavior, such as incorrect readings or communication issues, refer to the troubleshooting guide in the product manual. If a component needs replacement, use only genuine Honeywell spare parts to maintain the integrity and performance of the module. Keep the control cabinet clean and free of dust, as dust accumulation can affect the module’s performance over time, especially in dusty industrial environments.
Service and guarantee commitment
Honeywell offers a comprehensive service and guarantee for the CC – TDIL01. The module comes with a standard warranty that safeguards against defects in materials and workmanship. Honeywell’s global network of technical support teams is available around the clock. Whether it’s assistance during the installation phase, help with commissioning the module, or troubleshooting complex issues, these experts are readily accessible. The company also provides regular software updates and product enhancements to ensure that the CC – TDIL01 continues to perform optimally in evolving industrial environments. This commitment to service and quality assurance reflects Honeywell’s confidence in the reliability and durability of the CC – TDIL01, giving customers peace of mind when integrating it into their critical industrial control systems.
